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Car Forum / Toyota / Camry / July 2006

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RANDOM no spark / start 1993 Toyota Camry 2.2

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Keith - 02 Jul 2006 19:31 GMT
My 1993 Toyota Camry 2.2L has an intermittent, no spark / start problem.
Sometime it starts and runs with no problem, other times it will crank with
no spark at all.

I've seen more than once when I use a spark tool to "see" if there's spark,
it will change from no spark to full and the car will start right up.

I've tried wiggling wires, bench tested all components by the manual etc.
etc.

I even stopped by the Toyota dealer for some insight and they agreed that
the car must stay "broken" long enough to diagnose.  Just a few minutes ago,
I pushed it into the garage, put it on the lift and it started right up.

I have replaced the distributor/coil assembly (new unit), ignitor, ECM,
charcoal canister and spark plugs to no avail.

ANY ideas would be greatly appreciated.
Larry Van Wormer - 02 Jul 2006 19:52 GMT
> My 1993 Toyota Camry 2.2L has an intermittent, no spark / start problem.
> Sometime it starts and runs with no problem, other times it will crank with
> no spark at all.

> I have replaced the distributor/coil assembly (new unit), ignitor, ECM,
> charcoal canister and spark plugs to no avail.
>
> ANY ideas would be greatly appreciated.

I've seen similar problems if an engine ground strap, or other grounding
connection in the circuits, is faulty. Have you checked that the
strap(s) are okay, and the contact points clean?
Keith - 02 Jul 2006 20:30 GMT
The ground at the transaxle/engine was a little "iffy" and it's spotless
now.  I does start up now and I'll keep checking it...

*Thanks

>> My 1993 Toyota Camry 2.2L has an intermittent, no spark / start problem.
>> Sometime it starts and runs with no problem, other times it will crank
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m Ransley - 03 Jul 2006 12:17 GMT
Did you replace plug wires, do all plug wires show no spark. Is this the
reason you replaced the coil?
Keith - 03 Jul 2006 17:41 GMT
I didn't replace the plug wires as they are either all firing or non firing.

> Did you replace plug wires, do all plug wires show no spark. Is this the
> reason you replaced the coil?
Daniel - 17 Jul 2006 14:21 GMT
> I didn't replace the plug wires as they are either all firing or non firing.
==============
Not necessarily true.
They could be only supplying marginal or intermittent or weak spark.
Keith - 04 Jul 2006 00:29 GMT
So far so good Larry - I think your ground suggestion nailed it.

> The ground at the transaxle/engine was a little "iffy" and it's spotless
> now.  I does start up now and I'll keep checking it...
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>> ----= East and West-Coast Server Farms - Total Privacy via Encryption
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Daniel - 04 Jul 2006 15:43 GMT
> So far so good Larry - I think your ground suggestion nailed it.
===============
So where did you find the questionable ground?
Battery?
Frame?
Keith - 05 Jul 2006 22:24 GMT
There's two grounds that leave the battery.  One runs to the body (and was
OK).

The one that grounds the engine is on the transmission.  It was the
questionable one and the car is still running fine.

>> So far so good Larry - I think your ground suggestion nailed it.
> ===============
> So where did you find the questionable ground?
> Battery?
> Frame?
Keith - 06 Jul 2006 17:43 GMT
Nuts.  It happened again this morning after 3-4 days of working great.

Stopped about an hour and the car cranks but won't start.  On about the 5th
try, it starts right up and drives away, no problem at all.

Again, I'd appreciate any suggestions on items that I can check out to
diagnose this random, no starting condition.

> So far so good Larry - I think your ground suggestion nailed it.
>
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Larry Van Wormer - 06 Jul 2006 20:51 GMT
> Nuts.  It happened again this morning after 3-4 days of working great.
>
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> Again, I'd appreciate any suggestions on items that I can check out to
> diagnose this random, no starting condition.

Nuts indeed! Thought it was fixed.

Do you have a voltmeter to confirm whether or not power is being
supplied to the ignition? If 12V is indeed always available, then it's
the ignition system itself that's at fault.

A CD of the repair manual, with wiring diagrams, is likely available on
eBay...

Larry Van Wormer
Keith - 07 Jul 2006 02:12 GMT
Yes, 12v is available to the system.

When the car won't start, I've also noticed that the gas tank appears to be
under a significant amount of vacuum.  When you release the gas cap, there's
a distinct "whoosh" as air rushes in.

After doing this, the car restarts and you can drive away.  It happened like
this twice today (a very warm day) in San Diego.

I expect that this might be as meaningful as sprinkling holy water on the
hood but it does seem to have an impact.

Does anyone in the group know of a fuel system switch that would shut off
the ECM or spark?

>> Nuts.  It happened again this morning after 3-4 days of working great.
>>
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m Ransley - 15 Jul 2006 23:48 GMT
Try Igition Coil
Keith - 16 Jul 2006 04:48 GMT
Yeah, I replaced that with the new distributor assembly.

Thanks though.

> Try Igition Coil
Keith - 15 Jul 2006 20:59 GMT
Well the problem is still there and I could use any help that the group
could provide.

It seems now that the fuel tank thing was a red herring and had nothing to
do with the actual problem.  The canister, purge, lines etc. have all been
checked and they're working fine.  To be safe, I put on a new Toyota gas cap
as well.

I've tried the "wiggle test" on the wires and harnesses when it wouldn't /
would start and that seems to have no affect.

The spark / no spark will be at random and affects all cylinders.  There
seems to be no pattern in the condition so I'm definitely guessing here.

Any new ideas out there?

> Nuts.  It happened again this morning after 3-4 days of working great.
>
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Daniel - 17 Jul 2006 14:23 GMT
> Any new ideas out there?
============================
See Toyota factory service manual here:

http://www.turboninjas.com/camry/

Go to the "ignition" section, and follow the flow chart for trouble
shooting to isolate the problem area.
toyotadaddy - 30 Jul 2006 14:27 GMT
All,
I have enjoyed reading the troubleshooting tips here and wanted to
share how I fixed my problem.  I have noticed a lot of information on
problems but not a lot of "how did you fix it".

I too have a 1993 Toyota Camry that would not start.  I purchased a
"clicker fixer" kit off ebay.  This kit is the contact points for the
starter solenoid.  I would turn the key and I would only get a clicking
sound.  After 20-30 turns the Camry would start.
I removed the starter and replaced the plunger and contact points in
the starter.
I had to move some of the ignition wires to remove/replace the starter.
After I reinstalled the starter, the starter would start fine but the
car would not run.
I towed the car to the shop where they discovered corrosion on the pins
to the wire that goes to the top of the distributor.  The car ran fine
for two days.  I went outside in the morning and the car started.  I
turned on the a/c and the car quit.  I checked the distributor wires
and could find no problems.  I replaced all four spark plug wires, the
rotor, and the distributor cap.  Still no love!!!  I asked the mechanic
at my local shop what would he do next?  He stated pull the distributor
and inspect it.  I read the ignition troubleshooting tips in the shop
manual and decided to get the multimeter out before pulling the
distributor.  I started on the right side of the car at the igniter.  I
pulled both connectors off the igniter and I noticed on the larger
connector the middle pin had green stuff on it.  I cleaned it with a
sharp thin knife, tooth pick, and a razor blade.  I replaced both
connectors on the igniter and tried to start the car.
The car started!!!!!!
I again tried to clean the pin better and then put dielectric grease on
all the pins.
The car seems to be running like a champ!

On a side note:  A year ago I took the BOSCH challenge.  I installed
new BOSCH platinum spark plugs in my Camry.  The challenge was if you
purchase a set of BOSCH platinum spark plugs and you aren't happy you
can bring them back for a full refund.  I did nothing to my Camry other
than change the spark plugs.
I usually would get 365 miles to a tank of gas.
After the change in plugs only, I now get 455 miles to a tank.
The plugs paid for themselves in just two tanks of gas.
I'm not trying to sell spark plugs and I don't work for BOSCH, but I
wanted to share my experiences with the group.
Thanks,
Andrew
> > Any new ideas out there?
> ============================
[quoted text clipped - 4 lines]
> Go to the "ignition" section, and follow the flow chart for trouble
> shooting to isolate the problem area.
m Ransley - 03 Jul 2006 20:33 GMT
Did you use toyota parts, is this the reason you replaced the coil,
coils are known camry issues and aftermarket electronics have a high
defect rate.
Keith - 03 Jul 2006 21:43 GMT
Yes, I used Toyota parts.

> Did you use toyota parts, is this the reason you replaced the coil,
> coils are known camry issues and aftermarket electronics have a high
> defect rate.
 
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