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Car Forum / Toyota / Camry / June 2007

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Bad problem replacing steering rack.....

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geronimo - 27 Jun 2007 20:38 GMT
Re: 88 Camry Station wagon: After much sweat and 3-4 hrs labor, I got
the bad rack replaced. One of the last things to do: reconnect
hydraulic lines to the rack. The larger (top) one went in fine. Try to
start smaller/lower one into rack....will not go in. The hole (Don't
know if inlet or return) appears to be the same size as on the old
rack, but after trying for abt an hour to get the flared  fitting nut
started, I gave up.  The nut seems to be lying flat/aligned but
doesn't start. It does not even START to thread in, as if the hole in
rack is slightly smaller. Took the flared conn. (and few inches of
hard line with it) loose from the flex line going to pump to make it
easier to manipulate...no joy. For sure I didn't have it cocked then!
I looked at the conn. nut....its perfect, no bur at all.  The holes
were protected by plastic plugs.... "should" have been OK!
  So I am really hosed now. I am going to take the flared connector
to auto parts store and try to size the connector nut. Then get a tap
set and see what the size of the hole is. I have to be very careful I
am not threading the hole, as any bits of metal would be a disaster!
IN fact, there seems to be no way I can rework the hole threads
without risking disaster, so I just hope that the rack is OK, and I
can get a different connector that WILL go in.
   All that hard work, and the rack might have to come out again.
@()#(#*&!!!
   What are the chances of a mechanic shop having the *right* flared
fitting for this rack?

   Geronimo
johngdole@hotmail.com - 28 Jun 2007 07:27 GMT
Man are you having a lot of problems working on that car. Maybe SAE/
Metric difference? Dunno. But the 87-88 needed the lower cross-member
to come off and brackets place certain way?
http://www.autozone.com/az/cds/en_us/0900823d/80/13/f7/9a/0900823d8013f79a/repai
rInfoPages.htm


Probably best to fit a threads to your lines and then match them to
the rack you're getting. BTW, I'm curious, which racks (makes/part
numbers) did you get?

> Re: 88 Camry Station wagon: After much sweat and 3-4 hrs labor, I got
> the bad rack replaced. One of the last things to do: reconnect
[quoted text clipped - 22 lines]
>
>     Geronimo
Jason James - 28 Jun 2007 14:25 GMT
Get a micrometer and using the inside prongs on the m/meter, measure the
size of the hole in the roack. This will give you the dimension of the root
to root thread diameter. Then measure the flare-nut's thread roots (put the
outside-prongs in the threads at their bottoms.) The nut's thread root
diameter should be roughly (guessing) 10 >25 thou smaller than the rack
thread. Next trick, if you can get hold of a set,..is to measure the thread
pitch in each place. These thread measuring tools are not expensive.
In other words take the guess-work out of it :-)

Jason
 
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