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Car Forum / Toyota / Prius / February 2005

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Weight: Plastic Panels

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Robin Smith - 06 Feb 2005 11:47 GMT
Anyone know why manufacturers dont use more body panels, especially on the
Prius, to save weight, hence fuel. I understand a number of the Prius panels
are plastic already

I'm guessing its due to strength/safety?

Thanks
Michael Pardee - 06 Feb 2005 15:09 GMT
> Anyone know why manufacturers dont use more body panels, especially on the
> Prius, to save weight, hence fuel. I understand a number of the Prius
[quoted text clipped - 4 lines]
>
> Thanks

I don't know Toyota's reasons, but plastic (actually composite) body panels
have their strengths and weaknesses. They are more resilient than metal,
resisting dents; they never rust; and they are light. They can also be more
expensive to make and are vastly more expensive to repair - usually only
major cities have body shops that can repair composite bodies of the sort
Saturn uses. On the safety side, composites don't contribute to crumple
zones at all - they just don't absorb energy. That makes crumple engineering
in the frame more demanding.

I used to drive a plastic (well, fiberglass) car - a 1969 Lotus Europa. I
sold it to a brother, who made a U-turn too close to the crest of a hill,
and a station wagon came through the passenger door. The bumper of the
station wagon hit the Lotus frame where it ran down the center console and
bent the frame. If there had been a passenger in the seat there would have
been no hope for survival. Modern cars have much better intrusion design,
but you get the idea.

Mike
Robin Smith - 07 Feb 2005 13:39 GMT
Yep thx! A pity

rgds

> > Anyone know why manufacturers dont use more body panels, especially on the
> > Prius, to save weight, hence fuel. I understand a number of the Prius
[quoted text clipped - 23 lines]
>
> Mike
 
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