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Car Forum / Toyota / Toyota Trucks / October 2004

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22R oil pan gasket

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Nick - 01 Oct 2004 23:44 GMT
Ok, I am going to give this another try to replace oil pan gasket on my
'84 Toy PU 4x4 with 22R engine.

First time I used a cork gasket from Autozone.  Started to leak shortly
afterwards.

Second time used Permatex RTV.  Seemed to work but started to leak after
4 to 6 weeks of use.

This time I have an orginal Toyota gasket.  I noticed Toyota's
maintenance manual shows putting a small bead of RTV only on the front 2
corners of the gasket before installation. Not sure why only the front
and not the entire gasket.

HELP!
What is the secret to installing the oil pan gasket on the 22R without
having a leak?

Any information is greatly appreciated!

Nick
Tacoma Dude - 02 Oct 2004 01:09 GMT
> Ok, I am going to give this another try to replace oil pan gasket on my
> '84 Toy PU 4x4 with 22R engine.
[quoted text clipped - 17 lines]
>
> Nick

any chance your oil pan is warped?  I'd install a rubber gasket and put
some Permatex sealant on it after cleaning the mating surfaces and
torque to spec making sure you tighten the bolts in a criss-cross manner
Nick - 02 Oct 2004 19:21 GMT
I had the pan on a flat surface and I couldn't see any warpage.

Did you put permatex on both sides of the gasket or just one side?

>> Ok, I am going to give this another try to replace oil pan gasket on
>> my '84 Toy PU 4x4 with 22R engine.
[quoted text clipped - 21 lines]
> some Permatex sealant on it after cleaning the mating surfaces and
> torque to spec making sure you tighten the bolts in a criss-cross manner
Tacoma Dude - 03 Oct 2004 02:12 GMT
I looked up my 85 Toyota Truck Service Manual, says to put sealant at
the four corners, not two like your 84 manual does.  With the toyota
rubber oil pan gasket it's probably going to be hard to get it to sta in
place while you spread it out in position.  A little sealant along the
gasket to make it act like glue to hold it in place wouldn't hurt.  My
manual says to torque the oil pan bolts to 9 ft/lbs.  Cleaning the
mating surfaces is important, Scotchbrite pads work well.

> I had the pan on a flat surface and I couldn't see any warpage.
>
[quoted text clipped - 25 lines]
>> put some Permatex sealant on it after cleaning the mating surfaces and
>> torque to spec making sure you tighten the bolts in a criss-cross manner
Celica Dude - 06 Oct 2004 22:50 GMT
What I always do when I install a Toyota 22R pan gasket is paint both sides
of the gasket with that Permatex brown sh.t -- i even paint a light coat on
both mating surfaces.   I lay the gasket in place and then I put the pan in
place and tighten all the bolts to about 5 - 10 lb-ft of torque.   I *DON'T*
fill up the thing with oil for several hours or even overnight.  I think
this truly is the secret to not having a leak.

(btw- I make sure both mating surfaces are scraped and cleaned completely
before painting anything on there)

> I looked up my 85 Toyota Truck Service Manual, says to put sealant at
> the four corners, not two like your 84 manual does.  With the toyota
[quoted text clipped - 33 lines]
> >> put some Permatex sealant on it after cleaning the mating surfaces and
> >> torque to spec making sure you tighten the bolts in a criss-cross manner
 
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