Well, it's certainly looking like the motor needs to come out again.
Everything was triple-checked this evening to no avail. The old TC was
reused -- drained and refilled.
Question -- Do either of you know whether or not it's possible to
damage the oil pump by incorrectly installing the torque converter?
The prevailing question now is whether to replace the transmission or
to attempt it _again_ with the unit that isn't working.
Is there a way to test the pump with the transmission out of the car?
Perhaps by filling it up and turning the torque converter by hand?
Will that build up enough pressure to tell us anything?
Thanks again!
> Well, it's certainly looking like the motor needs to come out again.
> Everything was triple-checked this evening to no avail. The old TC was
> reused -- drained and refilled.
I recommend that you get access to a factory service manual. If you do not
have one, yhou can get on line access at techinfo.toyota.com. There is a
procedure for testing the one way clutch in the torque converter and for
checking how the TC engages the transmission body.
> Question -- Do either of you know whether or not it's possible to
> damage the oil pump by incorrectly installing the torque converter?
> The prevailing question now is whether to replace the transmission or
> to attempt it _again_ with the unit that isn't working.
Yes, I suppose it is theoretically possible to damage the oil pump by
incorrectly installing the TC, but I would imagine that it would make a huge
grinding noise if the notches in the TC didn't engage the notches in the
transmission.
> Is there a way to test the pump with the transmission out of the car?
> Perhaps by filling it up and turning the torque converter by hand?
> Will that build up enough pressure to tell us anything?
>
> Thanks again!
The factory service manual has specs on line pressures at the test ports on
the transmission with the transmission installed. I recommend actually
measuring line pressure before removing the transmisison again.
My guess is that the TC did not engage the front pump when it was installed.

Signature
Ray O
(correct punctuation to reply)
>
>> I just rebuilt an extra automatic transmission and replaced the tired one
[quoted text clipped - 30 lines]
>> >
>> > Thanks!