>>>> I'm wondering if anyone can give some hints on this. The Brake, Charge
>>>> and
[quoted text clipped - 16 lines]
>
> You could probably take it to autozone and have them test it.
> BAH! They will probably tell you it's bad and have you buy a new one for
I didn't take it to test at Autozone. My thinking was they are either going
to lie or couldn't find any problem when it's not acting up which is most of
the time.
> $75 or LOTS more...
$115 for rebuilt.
> BUT...I am willing to bet that the brushes have worn down. You can get
> brushed at CarQuest for about $9.
You are absolutely right. The brushes were only 4mm, less than the minimum
of 4.5mm.
New brushes are $4 a pair at Autozone.
> If you're lucky, they are the screw-in type. You replace the brushes and
> screw the terminals onto theterminals on the alternator.
They are screw-on type. But the two screws holding the brush holder are
special and need special tool to take they off. I didn't realize that till
it was too late. Besides I don't have the special (square?) screw driver and
don't want to run around to buy the tool just for this. I ended up broke one
of terminal. I had to solder it back. But I had to solder the brushes onto
the holder anyway.
> I'm not lucky...on my 'Hachiroku' and my Celica GT-S they needed to be
> soldered. No big deal, I've been soldering professionally since I was 19.
[quoted text clipped - 5 lines]
> other hand you hold the brushes and springs in place, and with your third
> hand you mate the two halves together...
It would not have been that bad if it were not for the broken screw. I had
to hold the brushes, the springs, the holder and the regulater altogether
while putting the whole thing in place.The original brushes seem to have
some type of groves to hold the springs inside the holder.
> Might as well replace the bearings while you're at it...$17 at Toyota, $8
> at CarQuest.
>
> Beats $80 or more for a new alternator! Takes a patient person about 2
> hours...takes ME three!
Took an impatient person like me half a day. After put everything back
together and installed on the car, I noticed I forgot the rubber boot while
testing. Had to redo it. But still worth $110 saving.