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Car Forum / Toyota / Toyota Cars / August 2007

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Ignition Coil issue

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WhatAnnoysMe@gmail.com - 08 Aug 2007 15:44 GMT
I have a 97 4runner with about 200+ on it.

The question I have is that I have had to replace the Number 2 Coil
pack about once every three months. I have done this about 2 times
now
and it is getting time to do it again. I would like to fix it for
good
this time since I have the time to do it and another car to drive
while I get it fixed or poke around at it more.

After about 2 months with the new coil pack this will happen. When I
start the truck in the morning it runs really rough. Like it is
running on only 5 cylinders instead of 6. After about 30 seconds to 2
minutes it runs smooth.

Right near the 3-month mark.  It will not run smooth until about the
five minute mark and you can here it miss every once and awhile at an
idle thereafter.

The out come is always the same the Check engine light comes on and
my
reader always says it is misfire on one of the cylinders. What
happens
is that the cylinder that the Coil pack sits on misfires but the
opposite cylinder will fire with the same coil pack.

I have tested the coil pack by putting it on a different cylinder and
reset the ECU. Same thing happens Check Engine light comes on after a
short time but the misfired cylinder moves to where ever I moved the
coil pack. So I know the coil pack is bad but just cannot figure out
why it is always the same one and how to prevent it from burning out
after another three months.
MarvinShos - 08 Aug 2007 17:16 GMT
The clue here is your observation of:

" The out come is always the same the Check engine light comes on and my
reader always says it is misfire on one of the cylinders. What happens
is that the cylinder that the Coil pack sits on misfires but the opposite
cylinder will fire with the same coil pack."

One side of the HV side of the coil is shorted to or is breaking down to
ground. I would assume you have an intermittant, open in the ignition wire
going to the alternate spark plug or a gap in that spark plug that is too
wide. As a result the coil secondary is being over voltage stressed and is
breaking down.

Replace your defective coil, ignition wires and spark plugs with OEM
replacements.

>I have a 97 4runner with about 200+ on it.
>
[quoted text clipped - 28 lines]
>why it is always the same one and how to prevent it from burning out
>after another three months.
WhatAnnoysMe@gmail.com - 08 Aug 2007 17:55 GMT
> The clue here is your observation of:
>
[quoted text clipped - 50 lines]
>
> - Show quoted text -

I have done that twice now. I have changed all plugs and wires each
time. What else if anything could cause the same ignition coil to
malfuntion? Is the ignitor and the ignition coil all one part? If it
is a seperate part is there a way to test it for the correct voltage?
ns - 08 Aug 2007 18:17 GMT
On Aug 8, 12:55 pm, WhatAnnoy...@gmail.com wrote:

> > The clue here is your observation of:
> > " The out come is always the same the Check engine light comes on and my
[quoted text clipped - 13 lines]
> > >why it is always the same one and how to prevent it from burning out
> > >after another three months.

Is it possible, since the fault follows the coil, that something is
damaging the coil?
What pops to my mind? Temperature - is the coil too exposed to heat?
Another option is some fluid that may be dripping on the coil (engine
oil, ATF, windshield fluid, coolant?) and cause it to fail?
The obvious, such as grounding is taken care of? Solid connections?
Nothing that rub/s the wires?
Go with a fine tooth comb and try to eliminate each item. Good luck
and do report to us what you found.
Hachiroku ハチロク - 08 Aug 2007 21:42 GMT
> On Aug 8, 12:55 pm, WhatAnnoy...@gmail.com wrote:
>>
[quoted text clipped - 24 lines]
> Go with a fine tooth comb and try to eliminate each item. Good luck and do
> report to us what you found.

I would guess that something is zapping it out, that is, there is an
errant ground somewhere that is damaging the coil.

I don't know this engine at all, so I wouldn't know where to look, but
this is what I would look for...
Ray O - 09 Aug 2007 02:47 GMT
>> The clue here is your observation of:
>>
[quoted text clipped - 59 lines]
> malfuntion? Is the ignitor and the ignition coil all one part? If it
> is a seperate part is there a way to test it for the correct voltage?

Did you use OEM spark plugs and wires or aftermarket?
Signature


Ray O
(correct punctuation to reply)

WhatAnnoysMe@gmail.com - 09 Aug 2007 03:13 GMT
> <WhatAnnoy...@gmail.com> wrote in message
>
[quoted text clipped - 71 lines]
>
> - Show quoted text -

I have used both OEM and aftermarket.
Jeff - 08 Aug 2007 22:54 GMT
> I have a 97 4runner with about 200+ on it.
>
[quoted text clipped - 28 lines]
> why it is always the same one and how to prevent it from burning out
> after another three months.

I wonder if you take it to the dealer and they fix it, if they will get
to diagnose it for real in 2 or 3 months.

Jeff
Retired VIP - 10 Aug 2007 14:21 GMT
>I have a 97 4runner with about 200+ on it.
>
[quoted text clipped - 5 lines]
>this time since I have the time to do it and another car to drive
>while I get it fixed or poke around at it more.

Assuming you have had the vehicle for a few years, has anything
happened to it that might have caused the original coil-pack to fail?
Folks in this news group seem to get excited about using only OEM
parts.  Personally, I haven't had any problems with after-market, new
parts.  But I'd stay away from after-market rebuilt parts.  Are the
coil-packs you bought new or rebuilt?

Jack

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WhatAnnoysMe@gmail.com - 13 Aug 2007 16:40 GMT
> >I have a 97 4runner with about 200+ on it.
>
[quoted text clipped - 20 lines]
> Tested on: 8/10/2007 9:21:53 AM
> avast! - copyright (c) 1988-2007 ALWIL Software.http://www.avast.com

That is the thing I was trying to figure out. What would cause the
coil pack to fail since they don't fail all the often? I tested the
current coil pack ( which is from cylinder 3) this past weekend and
everything was within the limits on both primary and secondary coils.
I pulled the plug from the cylinder three, which is what reported the
and to my surprise it was shot. The white ceramic around the electrode
was cracked. Other than that the plug looked new. No excessive wear or
deposits.

I looked into it a bit more and came up with some different ideas on
why or how this could happen. I went here to compare what my plug
looked like with others http://www.spark-plugs.co.uk/pages/technical/diagnosis.htm

It was in-between breakage and over heating.  Leaning more toward over
heating since it was just cracked.

So the over heating is caused by the following:
1.    Possible causes are overadvanced ignition timing
2.    Air/fuel mixture too lean
3.    Water or oil level too low
4.    Plugs not fitted (tightened) correctly
5.    Plug heat range too hot.

How would I check for overadvanced ignition timing?

How would I check the Air/Fuel mixture?
Ray O - 14 Aug 2007 06:48 GMT
>> >I have a 97 4runner with about 200+ on it.
>>
[quoted text clipped - 46 lines]
>
> How would I check for overadvanced ignition timing?

Hook up an OBD II scan tool, hook up a timing light, short connectors TE1
and E1 in the diagnostic connector under the hood, start the car, point the
timing light at the timing marks next to the lower pulley, and see if
ignition timiing is somewhere inthe neighborhood of 8 to 12 degrees BTDC.

> How would I check the Air/Fuel mixture?

The OBD II diagnostic should be able to detect a lean air/fuel mixture.  If
you get diagnostic trouble code (DTC) P0171 or P0173, then the system is too
lean.
Signature


Ray O
(correct punctuation to reply)

 
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