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Car Forum / Toyota / Toyota Cars / January 2009

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Check Engine Light help request - 2003 RAV4

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John W. Wells - 23 Jan 2009 22:10 GMT
This is my first experience ever with a Check Engine Light.  Since my
car (2003 RAV4, 4 cyl.) is almost 6 years old, I figured it may not be
my last, so I picked up an OBD2 reader (Innova 3030, $58 at Wal-Mart).

My first reading showed no codes, but indicated that four of the
Monitor tests were not complete.

After driving several miles in the attempt to complete those Monitor
tests (two of the four never did complete--the Catalyst Monitor and
the Oxygen Sensor Heater Monitor) the reader finally did show a single
diagnostic code, P1155.

The manual says that is a "Air/Fuel Heater Circuit Malfunction."

Is it necessary to complete those two Monitor tests?  Might additional
codes be displayed?  And if so, how do I have to drive to complete
them?

And what might be the problem, how to repair/replace, etc.?

I'd sure appreciate any help!

--John Wells
Rastamon - 23 Jan 2009 22:29 GMT
> This is my first experience ever with a Check Engine Light.  Since my
> car (2003 RAV4, 4 cyl.) is almost 6 years old, I figured it may not be
[quoted text clipped - 19 lines]
>
> --John Wells

Typically it's the O2 sensor, but I've never heard of the "Air/Fuel Heater
Circuit Malfunction", which might refer to the Air mass sensor.  O2 sensors
usually run about $80, for an NTK OE replacement.  There are usually two O2
sensors on the later model Toyotas.  One before the CAT and one after the
CAT.

Here is a link for an example:
http://www.ngksparkplugs.com/products/oxygen_sensors/index.asp?mode=nml
John W. Wells - 28 Jan 2009 19:15 GMT
>> This is my first experience ever with a Check Engine Light.  Since my
>> car (2003 RAV4, 4 cyl.) is almost 6 years old, I figured it may not be
[quoted text clipped - 25 lines]
>sensors on the later model Toyotas.  One before the CAT and one after the
>CAT.

From what I've been able to find out, Toyota used a (relatively
inexpensive) O2 sensor prior to 1991, but went to the more costly A/F
sensor after that (upstream from the CAT--I think the downstream one
may still be an O2).

>Here is a link for an example:
>http://www.ngksparkplugs.com/products/oxygen_sensors/index.asp?mode=nml

That was educational!

Thanks for your help!

--John W. Wells
Tegger - 28 Jan 2009 19:56 GMT
> From what I've been able to find out, Toyota used a (relatively
> inexpensive) O2 sensor prior to 1991, but went to the more costly A/F
> sensor after that (upstream from the CAT--I think the downstream one
> may still be an O2).

The secondary sensor (after the cat) is _always_ an O2 sensor.

Toyota began using A/F sensors in 1997, starting with the 1997 CA-market
4-cylinder Camry. By '02, only 4-banger Toyotas and a couple of V6's still
used O2 sensors for the primary.

A/F sensors may be across-the-board now for the primary, but I'm not sure.

Signature

Tegger

John W. Wells - 30 Jan 2009 23:24 GMT
>> From what I've been able to find out, Toyota used a (relatively
>> inexpensive) O2 sensor prior to 1991, but went to the more costly A/F
[quoted text clipped - 8 lines]
>
>A/F sensors may be across-the-board now for the primary, but I'm not sure.

And to add to my confusion, when I picked up the car yesterday, the
repair shop's receipt listed them as "O2 sensors."  And both of the
old parts are identical (Denso, Toyota OEM).  The counter man said
that A/F, O2, whatever--they're all called O2 sensors now!  Wunnerful!

Thanks for your reply!

--John W. Wells
Tegger - 31 Jan 2009 00:18 GMT
> The counter man said
> that A/F, O2, whatever--they're all called O2 sensors now!

Maybe to him. But that's /very/ sloppy terminology. He probably just said
that to cover up his own ignorance.

A/F sensors and O2 sensors operate in vastly different manners and are NOT
interchangeable.

Signature

Tegger

Ray O - 23 Jan 2009 22:35 GMT
> This is my first experience ever with a Check Engine Light.  Since my
> car (2003 RAV4, 4 cyl.) is almost 6 years old, I figured it may not be
[quoted text clipped - 19 lines]
>
> --John Wells

John,

If you clear diagnostic trouble codes (DTC) from the memory, then the
vehicle will indicate "not ready" until the readiness monitor drive cycle is
complete.

It is possible for additional DTC's to come up when the drive cycles is
complete.  The factory repair manual will have information on how to
complete the readiness drive cycle, but basically, it is start with the
engine cold, let the coolant temperature reach normal, then drive at 30 MPH
for a couple of miles, then drive at 50 MPH for a few miles.  Basically, you
want every sensor in the car, including speed and temperature sensors, to
have a chance to send a good signal to the computer at least twice.

As far as the Air/fuel Sensor Heater circuit malfunction, the A/F sensor is
basically like an oxygen sensor, except that CA emissions vehicles us an
air/fuel sensor and federal emissions vehicles use oxygen sensors.  These
sensors have to be pretty hot to operate properly, they have an electric
heater to heat them up more quickly.  If the heater doesn't work on 2
consecutive trips, then you will get a check engine light.

I'm not sure of the exact location of the A/F sensor in your car, but it is
probably in the exhaust manifold.  Check the heater wire for an open
circuit, and if you have an open circuit or short to ground, replace the A/F
sensor.
Signature


Ray O
(correct punctuation to reply)

John W. Wells - 28 Jan 2009 19:33 GMT
>> This is my first experience ever with a Check Engine Light.  Since my
>> car (2003 RAV4, 4 cyl.) is almost 6 years old, I figured it may not be
[quoted text clipped - 33 lines]
>want every sensor in the car, including speed and temperature sensors, to
>have a chance to send a good signal to the computer at least twice.

I tried (and tried!) that, but to no avail, though I did manage to
clear a couple more.

>As far as the Air/fuel Sensor Heater circuit malfunction, the A/F sensor is
>basically like an oxygen sensor, except that CA emissions vehicles us an
>air/fuel sensor and federal emissions vehicles use oxygen sensors.  These
>sensors have to be pretty hot to operate properly, they have an electric
>heater to heat them up more quickly.  If the heater doesn't work on 2
>consecutive trips, then you will get a check engine light.

My car was was purchased in Oregon, but I see that Toyota, since 1991,
uses A/F sensor(s) rather than the O2 variety.

>I'm not sure of the exact location of the A/F sensor in your car, but it is
>probably in the exhaust manifold.  Check the heater wire for an open
>circuit, and if you have an open circuit or short to ground, replace the A/F
>sensor.

Yes, I found them OK.  But then what to do...

This is my wife's car, and thus speed is of the essence!  So we
dropped it off at a repair shop this morning.  $590 to replace both
sensors <shudder>.  But I've read that 100,000 miles is a pretty good
life for these things (we're at 83K), so we're doin' our bit to rehab
the economy--at least the auto repair part, if not the
geezers-on-fixed-income part!

Thanks for your help!

--John W. Wells
 
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