
Signature
Kevin Poole
**Use current month and year to reply (e.g. feb2007@mainbeam.co.uk)***
>I'm not sure about a conventional self-tapper or roofing screw, either.
>I'd be surprised if an exhaust bracket was held to the "undercarriage"
>(what? is this an aircraft?) by anything less than 6mm diameter, and
>that's quite big for a self-tapper.
He might be after some techscrews (blurb says " light section self
drilling screws with self tapping thread") the ones I use for fixing
panels will drill through 3mm mild steel. They're timco from any
builders merchant.
AJH
>>>>I need a couple of self-tapping bolts to secure an exhaust bracket
>>>> (the bolt goes straight into a hole in the undercarriage). The
[quoted text clipped - 12 lines]
>I'd be surprised if an exhaust bracket was held to the "undercarriage"
>(what? is this an aircraft?)
Just a manner of speaking. There are also the usual two rubber rings
holding the back of the rear silencer to the chassis.
> by anything less than 6mm diameter, and
>that's quite big for a self-tapper.
It's actually two 10mm, bolts.
> I suggest the OP drills out the old
>thread to the tapping size for the next screw up - perhaps even going to
>an imperial size if that makes it easier - and re-taps it. That
>assumes there's no way of using a nut above the defective thread, and
>that using a new screw, perhaps with a drop of Loctite, doesn't work
>either.
I'm hoping I can just force the next size up in without any
drilling/retapping. And yes, there is no access above the defective
thread.
Duncan Wood - 25 Feb 2007 18:47 GMT
>>>>> I need a couple of self-tapping bolts to secure an exhaust bracket
>>>>> (the bolt goes straight into a hole in the undercarriage). The
[quoted text clipped - 31 lines]
> drilling/retapping. And yes, there is no access above the defective
> thread.
If you can force the next size up in then you could retap it more easily.
Hooch - 26 Feb 2007 09:45 GMT
>>>>>> I need a couple of self-tapping bolts to secure an exhaust bracket
>>>>>> (the bolt goes straight into a hole in the undercarriage). The
[quoted text clipped - 33 lines]
>
>If you can force the next size up in then you could retap it more easily.
I think the steel is only a few mm thick.
Duncan Wood - 26 Feb 2007 12:03 GMT
>>>>>>> I need a couple of self-tapping bolts to secure an exhaust bracket
>>>>>>> (the bolt goes straight into a hole in the undercarriage). The
[quoted text clipped - 40 lines]
>
> I think the steel is only a few mm thick.
It should still be fine. Wear goggles, drill it, & then tap it with a
really well greased tap. Cordless drills make really good tap wrenches.
Autolycus - 25 Feb 2007 21:37 GMT
>>>>>I need a couple of self-tapping bolts to secure an exhaust bracket
<big snip>
>>(what? is this an aircraft?)
>
[quoted text clipped - 5 lines]
>
> It's actually two 10mm, bolts.
If the makers thought it needed two 10mm bolts, don't you think it's a
bit optimistic to expect a couple of self-tappers to do the same job?
But I suspect you mean 6mm bolts, which are 10mm across the flats of the
hex.
Tek screws, as suggested elsewhere, are also usually between 5 and 6.3mm
nominal diameter, depending on whether they're supposed to be for biting
into timber, thin metal, or thick metal. The Screwfix ones intended to
cut a thread in steel thicker than a millimetre or so are only 5.5mm
diameter, so they wouldn't have much bite in a worn hole previously
tapped M6.
> I'm hoping I can just force the next size up in without any
> drilling/retapping.
Unless you can find some 1/4" bolts to try, the next size up is 8mm,
which won't even look at a 6mm hole.
"When all else fails, use damn great nails"

Signature
Kevin Poole
**Use current month and year to reply (e.g. feb2007@mainbeam.co.uk)***
Hooch - 26 Feb 2007 09:48 GMT
>>>>>>I need a couple of self-tapping bolts to secure an exhaust bracket
>
[quoted text clipped - 11 lines]
>If the makers thought it needed two 10mm bolts, don't you think it's a
>bit optimistic to expect a couple of self-tappers to do the same job?
The original bolts were self-tappers. One still holds reasonably
well, the other not at all.
>But I suspect you mean 6mm bolts, which are 10mm across the flats of the
>hex.
Yes indeed. Thanks.
>Tek screws, as suggested elsewhere, are also usually between 5 and 6.3mm
>nominal diameter, depending on whether they're supposed to be for biting
[quoted text clipped - 10 lines]
>
>"When all else fails, use damn great nails"
OK, so maybe some drilling will be required, but given the thickness
of the metal retapping doesn't seem necessary.
Duncan Wood - 26 Feb 2007 12:05 GMT
>>>>>>> I need a couple of self-tapping bolts to secure an exhaust bracket
>>
[quoted text clipped - 37 lines]
> OK, so maybe some drilling will be required, but given the thickness
> of the metal retapping doesn't seem necessary.
If oit's that thin then a big blob of milliput/chemicxal metal might be
easier.