>> I'd appreciate some pointers to locate a problem.
>>
[quoted text clipped - 21 lines]
>
> the calipers need to be stripped and rebuilt
> I've stripped, cleaned and rebuilt the calipers and bled the front
> calipers after assembly, following the Haynes manual. There's noticeably
> more travel now on the brake pedal when braking, though braking is fine.
> Have I done something wrong, or do I need to adjust the brakes somehow?
Assuming you re-used the old pads, did they go back in the original
positions?
If not, they may have to bed in; it might take a couple of days.
Chris

Signature
Remove prejudice to reply.
Duncan Wood - 29 Jul 2009 20:47 GMT
>> I've stripped, cleaned and rebuilt the calipers and bled the front
>> calipers after assembly, following the Haynes manual. There's noticeably
[quoted text clipped - 7 lines]
>
> Chris
& rebleed the lot & readjust the handbrake. New rubber seals & dust boots
are springier than old ones & quite often give you a little bit more
travel than the old tired ones did.
Mark Spencer - 29 Jul 2009 21:29 GMT
>>> I've stripped, cleaned and rebuilt the calipers and bled the front
>>> calipers after assembly, following the Haynes manual. There's noticeably
[quoted text clipped - 11 lines]
> are springier than old ones & quite often give you a little bit more
> travel than the old tired ones did.
>> Thanks Duncan. Re-bleed the whole system or just the front? I should
>> qualify the 'travel'... there's more travel on the brake pedal before the
>> brakes actually start to bite, rather thanmore travel under braking. Its
>> not quite that black and white actually, but that pretty much sums it up.
Duncan Wood - 29 Jul 2009 22:33 GMT
>>>> I've stripped, cleaned and rebuilt the calipers and bled the front
>>>> calipers after assembly, following the Haynes manual. There's
[quoted text clipped - 20 lines]
>>> braking. Its not quite that black and white actually, but that pretty
>>> much sums it up.
Actualyy I'd readjust the handbrake, check brakes, rebleed front, check
brakes & then bleed the rears if it still needed it, but as I said you'll
probably have a little more travel with new caliper seals anyway.
Mark Spencer - 29 Jul 2009 21:24 GMT
>> I've stripped, cleaned and rebuilt the calipers and bled the front
>> calipers after assembly, following the Haynes manual. There's noticeably
[quoted text clipped - 7 lines]
>
> Chris
THanks Chris, yes they went in same positions.
Mrcheerful - 31 Jul 2009 15:43 GMT
>>> I've stripped, cleaned and rebuilt the calipers and bled the front
>>> calipers after assembly, following the Haynes manual. There's
[quoted text clipped - 13 lines]
>> --
>> Remove prejudice to reply.
The calipers had a problem of not retracting before you took them to bits
(hence why the pads kept on touching, getting very hot and squeaking), after
the rebuild they will retract as they should, therefore you will have more
pedal travel than when they were faulty. Assuming that the pedal is not
'spongy' in its feel and the travel is not excessive then there is no need
to worry.