We have the Weber carb. Usually Weber are a good name in carbs. The ones
fitted to the 1.7 volvo/Renaylt engine has this weakness. Pity cos the
engine (107k miles) goes like a steam train.
Andy
>> Do NOT overtighten because all you will do is warp the carb base even
>> more than it is.
[quoted text clipped - 51 lines]
>
> Tim..
"Tim \(remove obvious\)" <the.farm@nospamthanks.btinternet.com> wrote:
>> This is a very common issue with the Solex and Weber carbs, cost cutting
>> by Renault is my guess. At the base of the carb is a 1/2 inch thick (or
>> thereabouts) gasket that was supposedly designed to get around the carb
>> base bowing, it was never particularly successful. This gasket costs
>> something stupid like £80 and must be replaced each time the carb is
>> removed.
mind you, I have not worked on these specific carbs but do have some
Solex experience.
Is it actually a gasket, or is it a hard, lastic spacer. usually the
"thick" gaskets are a heat speacer made to insulate the carbh from teh
heat of the intake manifold when the car is turned off after a hot
drive. If that is the case, I would find some gasket material to make
gaskets for both sides.
Another alternative- thoroughly clean the carb base and manifold. Wrap
the bottom of the carb in some stretchy plastic or shrink wrap and do
the same on the intake manifold. Use some JB Weld, put a thin coat on
the gasket and assemble with the least amount of torque possible. Wait
until it hardens, then disassemble, remove the plastic wrap, and
reassemble.
Are there no gas-resistant sealnts? I seem to rmember some epoxy made
to seal gas tanks and such, or even use something like Kreem or other
tank liner material to build up a gasket to form fit the warpage.
Just brainstorming... maybe more the later than the former....
__ __
Randy & \ \/ /alerie's
\__/olvos
'90 245 Estate - '93 965 Estate
"Shelby" & "Kate"
Andy Coles - 27 Sep 2005 12:43 GMT
Storming Brains are good.
You are probably right about it being a heat insulant (as well) but Volvo
told me it was there because of the bowing carb base issues. I do not
actually remember there being a paper thin gasket on each side of the thick
thingy, there may have been it is just that I can not remember.
I do remember putting a straight edge across the carb base and noticing it
bow upwards in the centre. The carb base has 4 fixing bolts (studs/nuts)
one on each corner and either the base of the carb needed to be thicker ot
it needed another 2 fixing studs in the middle to help stop the bowing.. It
seems that the more the 4 corner bolts are tightened the greater the chance
of the carb base bowing.
I like the idea of making and trying a thicker paper/thin card gasket and
fit this between the thick spacer and the carb base, it could just work.
WHAT DO YOU HAVE TO LOOSE.
I spoke at length with people about using some form of liquid gasket
including a techi who builds F1 racing engines and to a core they were NOT
in favour for bits being effected by the petrol vapour and getting stuck
somewhere inside the carb/jet etc.
We also discussed having the carb base skimmed but keeping swarf out of the
carb was close to an impossibility so would have needed a complete carm
strip and clean, and for what, at best a temporily flat but even weaker carb
base.
Andy
> "Tim \(remove obvious\)" <the.farm@nospamthanks.btinternet.com> wrote:
>
[quoted text clipped - 32 lines]
> '90 245 Estate - '93 965 Estate
> "Shelby" & "Kate"
Randy G. - 27 Sep 2005 19:31 GMT
>Storming Brains are good.
>
>I spoke at length with people about using some form of liquid gasket
>including a techi who builds F1 racing engines and to a core they were NOT
>in favour for bits being effected by the petrol vapour and getting stuck
>somewhere inside the carb/jet etc.
How about this: make a thin metal gasket to match the outside
perimeter of the carb. Run a thin bead of JB Weld along the base of
the carb- mostly near the center where it is bowed up, then place the
carb on the gasket on a sheet of glass so that the JB Weld fills the
gap between the metal gasket and the base of the carb. In essence, you
are making a new carb base a few tenths thick, but not making the carb
any taller than it has to be.
>We also discussed having the carb base skimmed but keeping swarf out of the
>carb was close to an impossibility so would have needed a complete carm
>strip and clean, and for what, at best a temporily flat but even weaker carb
>base.
I agree.
__ __
Randy & \ \/ /alerie's
\__/olvos
'90 245 Estate - '93 965 Estate
"Shelby" & "Kate"