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Car Forum / Volvo Cars / December 2006

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940 Distributor leaky

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Tony - 04 Dec 2006 11:55 GMT
I have a problem on a 1996 940 GLE Estate where the distributor on the
back on the head is leaking alot of oil.  My own 1995 car leaks a bit
and I had priced a replacement, but this car has had a gunked up engine
through no oil changes.  Its all clear now but it has done alot of
damage including the expensive distributor.

Volvo want GBP180+ for a new distributor (base plate thing), can it be
refurbished or repaired?  Eurocarparts can't supply it, and one local
alternator/starter repair company didn't do distributors.

I'd even be interested in a distributorless conversion as even my 1995
car hesitates a bit (except for a few miles after the cap has been
cleaned of oil), but can't find anything on the market.  If could find
the time and necessary technical info I would consider tring to design
it myself.  The microprocessor side is easy enough, but I don't know how
to deal with spark energies, coils specs etc, aas this would have to be
designed from scratch if using 4 coils instead of 1.
I think you just need to demuliplex the spark trigger to 4 coils, based
on the Crank sensor, and then block off the hole using the plastic plug
used in the cars with the intermediate shaft disty.
--
Tony
Mike F - 04 Dec 2006 14:04 GMT
> I have a problem on a 1996 940 GLE Estate where the distributor on the
> back on the head is leaking alot of oil.  My own 1995 car leaks a bit
[quoted text clipped - 18 lines]
> --
> Tony

The oil seal inside the distributor is available from many aftermarket
and internet sources over here.  And there are instructions on the
brickboard.

This is a Canada only site, but I'm sure this is available a little
closer to your neck of the woods.

http://tinyurl.com/y7sfv6  

The seal is also available separately, without the 2 orings.

Signature

Mike F.
Thornhill (near Toronto), Ont.

Replace tt with t (twice!) and remove parentheses to email me directly.
(But I check the newsgroup more often than this email address.)

Tony - 05 Dec 2006 09:54 GMT
>> I have a problem on a 1996 940 GLE Estate where the distributor on the
>> back on the head is leaking alot of oil.  My own 1995 car leaks a bit
[quoted text clipped - 29 lines]
>
> The seal is also available separately, without the 2 orings.

Brilliant, as ever the oracle on 940s.  I didn't think that was
possible, it looked like some sort of metal seal because I couldn't see
it.

No signs here of kit suppliers but Volvoclub had a full description of
the spec and procedure, even tools and how to source seals.  So I have
ordered 2 seals (1 for each car) on specification from a local bearing
stockist.

12idx20odx5mmT rubber coated double lip seals (£1.80 each).

Hopefully I can get the O rings from Volvo.

--
Tony
 
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