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Car Forum / Volvo Cars / August 2007

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Spark Plugs Cross Threaded

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eatyourpets@gmail.com - 26 Jun 2007 17:48 GMT
I was planning to change the spark plugs in my 89 740 GL when I
noticed one of the spark plugs was at an angle, which it meant it must
be cross threaded. Does anyone have suggestions on how to remove it
safely?
Peter Adler - 27 Jun 2007 00:41 GMT
Removing, easy. Just take it out. Repairing the damage, not so easy. If
you're very - make that VERY - lucky, you can thread the new plug in
correctly and it will hold. More likely, it won't. There's a product called
Helicoil that looks like a steel spring with a diamond cross-section. You
tap out the old hole with a special tap, screw in the Helicoil, break off
its driving section (all of this will make more sense when you actually see
one) and you have a new thread.
   It's one of those jobs that you should try a few times on something that
doesn't matter. Reaming out the old hole and starting the threading tap
absolutely square is difficult. If you end up off-square, your plug won't
seat properly. On the other hand, it's a pretty quick job, and your local
mechanic should be able to do it cheaply enough.

Pete (fP)

>I was planning to change the spark plugs in my 89 740 GL when I
> noticed one of the spark plugs was at an angle, which it meant it must
> be cross threaded. Does anyone have suggestions on how to remove it
> safely?
John Robertson - 02 Jul 2007 02:53 GMT
Did you use bosch plugs I never was lucky with them in my fords ,always
seemed to have issues ? .Motor craft ngk no issues .

> Removing, easy. Just take it out. Repairing the damage, not so easy. If
> you're very - make that VERY - lucky, you can thread the new plug in
[quoted text clipped - 15 lines]
>> be cross threaded. Does anyone have suggestions on how to remove it
>> safely?
eatyourpets@gmail.com - 25 Jul 2007 17:44 GMT
> Removing, easy. Just take it out. Repairing the damage, not so easy. If
> you're very - make that VERY - lucky, you can thread the new plug in
[quoted text clipped - 21 lines]
>
> - Show quoted text -

Hmmm, sounds like I will leave this one up to a proffessional. thanks
for the advice!
John Robertson - 13 Aug 2007 03:18 GMT
My experience  with Bosch plugs is not a happy one as I seem to have
problems with the thread on them .This was on several cars .
>> Removing, easy. Just take it out. Repairing the damage, not so easy. If
>> you're very - make that VERY - lucky, you can thread the new plug in
[quoted text clipped - 27 lines]
> Hmmm, sounds like I will leave this one up to a proffessional. thanks
> for the advice!
 
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