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Car Forum / Volkswagen / Water Cooled Volkswagen Cars / March 2007

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Major coolant freak-out RIP VW Beetle 2000!??!

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JGW - 24 Feb 2007 16:10 GMT
I had a total coolant leak last night (around mid-night) on the way
home.  I managed to find a garage a fill it back up - hoping I would
be able to make it home.  (Big mistake)  As I was in the middle of
know where and it was dark and freezing outside I decided to
continue.  Little did I know that I was burning big time oil.  When I
returned home i thought the thing was going to catch fire.  Luckily it
didn't !  The last mile I could hear the rattling of pistons.

Im guessing finding the coolant leak and topping it back up with oil
is beyond the repair I need here !

Could my car be dead - forever !

The garage cant look at it until Thursday (might be code for: "Your on
your own sucka !")
samstone@aol.com - 24 Feb 2007 16:36 GMT
>I had a total coolant leak last night (around mid-night) on the way
>home.  I managed to find a garage a fill it back up - hoping I would
[quoted text clipped - 11 lines]
>The garage cant look at it until Thursday (might be code for: "Your on
>your own sucka !")
Ouch , getting them that hot  puts strain on lots of things,, did your low oil indicator
even come on ( is there any oil left )? ? Odds are not good you didn't cause
damage , but -- maybe -- .  Good  Luck ,  ( i'd give it the oil it needs and just see
what happens - if you're lucky it might run and sound ok - then after just a couple
minutes of run time  go ahead and repair the leak and replace the anti-freeze
and see.)   just  my opinion ,but  wait and see what others say
Matt B. - 24 Feb 2007 17:55 GMT
>I had a total coolant leak last night (around mid-night) on the way
> home.  I managed to find a garage a fill it back up - hoping I would
[quoted text clipped - 11 lines]
> The garage cant look at it until Thursday (might be code for: "Your on
> your own sucka !")

How did you know you were burning lot of oil too?  Blue smoke?

You can put in oil and water just to see if it starts up again and if it
does, consider yourself lucky and then just get the coolant leak fixed.
JGW - 24 Feb 2007 19:18 GMT
> How did you know you were burning lot of oil too?  Blue smoke?
>
> You can put in oil and water just to see if it starts up again and if it
> does, consider yourself lucky and then just get the coolant leak fixed.

As I was close to home we drove past some street lights.  All you
could see coming out of the back was big thick white smoke !  Then the
oil light came on !
Matt B. - 25 Feb 2007 02:26 GMT
>> How did you know you were burning lot of oil too?  Blue smoke?
>>
[quoted text clipped - 4 lines]
> could see coming out of the back was big thick white smoke !  Then the
> oil light came on !

White smoke is water/steam and not oil.  However if the oil light did come
on you probably have a blown head gasket and oil got into the water (and
lost oil pressure).  Probably weren't actually burning oil but you probably
lost it into the coolant.
Nate Nagel - 24 Feb 2007 19:55 GMT
> I had a total coolant leak last night (around mid-night) on the way
> home.  I managed to find a garage a fill it back up - hoping I would
[quoted text clipped - 11 lines]
> The garage cant look at it until Thursday (might be code for: "Your on
> your own sucka !")

It may start up and run again, but you definitely did some damage.
Might have cracked a head/blown a head gasket, also when you get engines
that hot sometimes the rings lose their temper and don't seal right again.

I guess my advice would be to fix the leak, change the oil, see what
happens.  Just don't be surprised if a) you end up having to tear it
down due to oil/coolant trying to occupy the same space or b) it runs OK
but turns into a smoking oil burner.

nate

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none2u - 24 Feb 2007 21:17 GMT
Huge white smoke means head gasket not oil, Oil smoke is blue , It sounds
like you blew a head gasket,  And you had bad spark knocks , not piston
knocking. Because it was getting severely hot. However it doesn't change
anything else, until you fix it and see. I,m still hopeful at this point.
Unless you know for sure the difference between oil and water smoke .And
spark knocks and piston noise.   You still need to fix it and try it, VWs
are wound tight, Its hard to tell how bad its going to be . It may not smoke
at all , or it may be a smoker now. Its about how much heat it could take,
How you drove it, babying it or getting on it.  and what was really going
on. Good Luck.
>> I had a total coolant leak last night (around mid-night) on the way
>> home.  I managed to find a garage a fill it back up - hoping I would
[quoted text clipped - 22 lines]
>
> nate
Lost In Space/Woodchuck - 24 Feb 2007 23:57 GMT
VW uses a steel layered headgasket and take a bunch of heat. I have seen the
plastic water outlets melted off the head and the engine was still ok. You
need to find out why

1- it overheated
2- why didn't you call a tow truck which is a bunch cheaper for the tow then
the mess you have now!

>I had a total coolant leak last night (around mid-night) on the way
> home.  I managed to find a garage a fill it back up - hoping I would
[quoted text clipped - 11 lines]
> The garage cant look at it until Thursday (might be code for: "Your on
> your own sucka !")
dave AKA vwdoc1 - 25 Feb 2007 03:04 GMT
Everyone would like to get to a safe place, after the vehicle has problems.

Probably should hold a class on what to do when things go
awry/astray/amiss/wrong.
Also things to keep in the car for emergencies like duct tape & zipties,
extra coolant & drinking water, simple tools, flashlight & batteries, cell
phone and/or CB radio, blanket, small properly rated fire extinguisher,
flares and maybe some more things too.

Engine Idling at 5,000+ rpms = DON'T DRIVE and turn off engine immediately
Major oil leak or no pressure = DON'T DRIVE and turn off engine immediately
Major or minor fuel leak = DON'T DRIVE and turn off engine immediately
Major coolant leak or temperature rising too high  = DON'T DRIVE!  But you
may be able to patch things after you determine what is wrong.
No Clutch Pedal = You can start it up in gear and drive it.
Tire Flat  = DON'T DRIVE (you can if it is an emergency but you may need a
new tire and rim) until you change the tire If you drive it too fast that
tire could shred and damage the fuel filler pipes besides the fact you could
also lose control of the vehicle.  Isn't there a recall on some models for
this?  I am not fond of those Fix-A-Flat cans which might be flammible.

Now with some common sense or understanding of the systems of your vehicle
you can sometimes safely drive the vehicle further.
Gauges can be your best friend at times if you pay attention to them along
with using all of your senses including common sense.  ;-)

On The Road Repairs for coolant leaks:
It is best to seal or slow any coolant leaks which can be done with some
simple items.  Fingernail polish can seal some holes in a radiator hose
along with duct tape slowing larger holes/splits.  Even cutting the hose and
inserting a pipe with some clamps can temporarily "fix" a leak.
Running the heater FULL blast will help cool down the cooling system
although you may burn up.  lol
Loss of hot air in the heater can be an indication of either low coolant
level or coolant that is not circulating.
If the V-Belt is gone you could use some stockings/pantyhose in place of it.
Nowadays it is a Serpentine belt so I don't know if this trick works or not.

So it is best to have someone that keeps fingernail polish and stockings
handy!  lol

If you drive at least 30 mph the radiator fan is not generally needed.
Turning the A/C might turn on the radiator fan and it might keep the a/c
compressor off.
Leaving the radiator/bottle cap slightly loose will allow the pressure not
to build up in the system so hopefully the coolant will not be forced out as
quick if you have a leak.

JMHO
later,
dave
(One out of many daves)

> VW uses a steel layered headgasket and take a bunch of heat. I have seen
> the plastic water outlets melted off the head and the engine was still ok.
[quoted text clipped - 19 lines]
>> The garage cant look at it until Thursday (might be code for: "Your on
>> your own sucka !")
Nate Nagel - 25 Feb 2007 13:47 GMT
Just to sort-of defend the original poster... I did the exact same thing
as he once... for some reason I decided to drive my '62 Stude to work
one morning instead of the VW I then had as a daily driver.  I left at
0-dark-hundred (probably really about 5:30, but still) and took off out
of my nighborhood.  Unbeknownst to me, apparently the first time I
revved the engine, I blew out a freeze plug.  Since there were no
streetlights in my neighborhood, I never saw the steam/smoke (all the
coolant had already left before I passed under any lights,) so by the
time I got on the highway, everything appeared normal.  The engine sound
was just unusual enough that I pulled off at the first exit to check it
out; as soon as I slowed down below highway speed the temp. gauge pegged
(it was normal while I was cruising,) and before I could get into a
parking lot (only two blocks!) the "death rattle" had started.

However, it turns out that no permanent damage occurred; I had it towed
home and replaced the freeze plug, added coolant, and changed the oil,
and it apparently continues to burn tires for its current owner today.

nate

> Everyone would like to get to a safe place, after the vehicle has problems.
>
[quoted text clipped - 72 lines]
>>>The garage cant look at it until Thursday (might be code for: "Your on
>>>your own sucka !")

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dave AKA vwdoc1 - 25 Feb 2007 15:10 GMT
Ahhh see you used your senses even the common sense!  ;-)
I think a lot of us have to deal with emergency situations and each one of
us will decide our next course of action.  Fear can make you do strange
things but I am glad you decided to tow your vehicle home.  ;-)
And you were lucky Nate!

I hope the OP fares well too!

> Just to sort-of defend the original poster... I did the exact same thing
> as he once... for some reason I decided to drive my '62 Stude to work one
[quoted text clipped - 97 lines]
>>>>The garage cant look at it until Thursday (might be code for: "Your on
>>>>your own sucka !")
Nate Nagel - 25 Feb 2007 15:17 GMT
There's a lot to be said for driving a car whose whirly bits are
rediculously overbuilt.  IMHO that's true for both Studebakers and
VWs...  you can abuse the snot out of them and they generally are still
repairable...

Of course, a Studebaker V-8 weighs over 600 lbs... there are tradeoffs...

nate

> Ahhh see you used your senses even the common sense!  ;-)
> I think a lot of us have to deal with emergency situations and each one of
[quoted text clipped - 105 lines]
>>>>>The garage cant look at it until Thursday (might be code for: "Your on
>>>>>your own sucka !")

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JGW - 25 Feb 2007 19:41 GMT
UPDATE !!!

So, after inspecting the car in daylight hours I found 2 major leaks.
By the time I had filled up the coolant system, put the cap back on,
it was empty again !!  Im going to try and temporary repair them
tomorrow, and hope there aren't any more.

I also topped up the oil which was low and started up the beast.  She
doesn't sound too bad !  We do have a new small rattle but nothing as
bad as what it was !

I couldn't see any other leaks, or parting of gaskets.

Before I unleash the beast to the garage is there anything else I
could replace/check ?   Should I even drive it there? (4 miles away.)

I will give you all another update after I have fixed the coolant
system !

PS:  In my weak defence of finding myself in this position.  It was
minus 20 outside, pitch black, and clever me was wearing a crap t-
shirt, (and I had no phone).  The headlines the next day: "Stupid VW
owner now half man half ice".......
Thanks again.
PeterD - 25 Feb 2007 21:50 GMT
>UPDATE !!!
>
[quoted text clipped - 20 lines]
>owner now half man half ice".......
>Thanks again.

Fix your leaks. Fill the coolant. Pray to whatever god or gods you
believe in, and hope all is well.

If (big IF) after a few weeks all seems relatively normal, then you
are one *lucky* guy!

Next time, take a phone and wear a jacket. Also carry a blanket in
your car in the winter...
samstone@aol.com - 26 Feb 2007 11:09 GMT
>>UPDATE !!!
>>
>>So, after inspecting the car in daylight hours I found 2 major leaks.
>>By the time I had filled up the coolant system, put the cap back on,
>>it was empty again !!  Im going to try and temporary repair them
>>tomorrow, and hope there aren't any more.
That's why i suggeted to put the oil in first and see if it would start/run,
before adding coolant.

>>I also topped up the oil which was low and started up the beast.  She
>>doesn't sound too bad !  We do have a new small rattle but nothing as
[quoted text clipped - 7 lines]
>>I will give you all another update after I have fixed the coolant
>>system !
Yes, fix the leaks and let us know what they were. Then test things
in your drive. Insure the brakes are still fine and you've got  drive/
reverse , test all your systems , wipers /washer, lights horn,  heater/blower,
any and everything you can test. Let it run 10 minutes after it's up to normal
then shut it off drain the oil, replace the filter and ( oil plug, :-) ) then add new
oil. The new noise you hear maybe nothing new at all, just something you're
hearing be because you're looking. But see if you can't locate it while it's running
for ten minutes. Papertowel rolls or really long screwdrives sometimes help here.
After the new oil/filter and you're sure you have the leaks fixed take it around the block
bring it back and look for things like drips in the drive , oil in the water / water in
the oil , mass amounts of oil smoke from the tail pipe. If all looks good, take it
out for a long test drive. (rinse n repeat) .
I'll most likely get ( flack ) from other posters about not draining the oil first but
because it's winter, even heated garages only bring the oil temps up some, I
don't think draining it cold does much .
The garage has no magic wand that sees everything so the more you tell /give
them the beter they can do their job.

>>PS:  In my weak defence of finding myself in this position.  It was
>>minus 20 outside, pitch black, and clever me was wearing a crap t-
[quoted text clipped - 10 lines]
>Next time, take a phone and wear a jacket. Also carry a blanket in
>your car in the winter...
JGW - 26 Feb 2007 21:24 GMT
The major leak came from a part (don't know the name of) which 2
senors are plugged into.  As you look at the motor from the front its
connected to the right of the engine.   It has 3 pipes coming out of
it, and like i said 2 sensors plugged into it.  Bit of a poor
explanation but it's also to the left of the air filter, about mid way
up.  I tried to see if a local repair shop had the spare part and they
said they couldn't get any VW parts period !  Going to have to take it
to a VW dealer :(

If anyone knows of any online pages I will happily point out the part.
Nate Nagel - 27 Feb 2007 00:14 GMT
> The major leak came from a part (don't know the name of) which 2
> senors are plugged into.  As you look at the motor from the front its
[quoted text clipped - 6 lines]
>
> If anyone knows of any online pages I will happily point out the part.

hmmm... I think I know what you're talking about, although I can't
envision it on a crossflow engine.  I know the earlier engines could be
backdated to a metal part but I think in your case you're stuck with
getting a plastic replacement from the dealer.  I think it's just called
a "cooling hose flange" or something like that.

nate

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Matt B. - 28 Feb 2007 05:01 GMT
> hmmm... I think I know what you're talking about, although I can't
> envision it on a crossflow engine.  I know the earlier engines could be
> backdated to a metal part but I think in your case you're stuck with
> getting a plastic replacement from the dealer.  I think it's just called a
> "cooling hose flange" or something like that.

That's probably is and FWIW it's plastic on my '91 Mk2 GTI too, so the
plastic dates back quite a bit.
samstone@aol.com - 27 Feb 2007 02:28 GMT
>The major leak came from a part (don't know the name of) which 2
>senors are plugged into.  As you look at the motor from the front its
[quoted text clipped - 6 lines]
>
>If anyone knows of any online pages I will happily point out the part.
The manifold you're talking about , would not be sold at 'part houses'
just the vw  dealer.>>>> OR  the local junkyard. <<< The gasket or seal
between the manifold and block can come from the dealer.  Did this manifold
crack? break? ,the leak wouldn't be the hose / connection would it?
dave AKA vwdoc1 - 27 Feb 2007 12:39 GMT
Those cheap plastic coolant flange pieces just can't take the hot/cold
cycles too long and they deform and disintegrate losing their sealing
ability.  The hole starts out circular and end up oval shaped and sometimes
crack.  UGLY!

You might be able to buy it online from some good VW parts houses.
Although I find that the dealer, sometimes, will sell those types of coolant
flanges less expensively.
http://www.performance-cafe.com/index.php?cPath=6_158

So do your homework and shop around!  ;-)

later,
dave
(One out of many daves)

>>The major leak came from a part (don't know the name of) which 2
>>senors are plugged into.  As you look at the motor from the front its
[quoted text clipped - 11 lines]
> manifold
> crack? break? ,the leak wouldn't be the hose / connection would it?
Lost In Space/Woodchuck - 27 Feb 2007 22:59 GMT
and they melt too when there's no coolant in the block.

> Those cheap plastic coolant flange pieces just can't take the hot/cold
> cycles too long and they deform and disintegrate losing their sealing
[quoted text clipped - 27 lines]
>> manifold
>> crack? break? ,the leak wouldn't be the hose / connection would it?
JGW - 28 Feb 2007 03:56 GMT
On Feb 27, 5:59 pm, "Lost In Space/Woodchuck"
<newsgroupma...@wildblue.net> wrote:
> and they melt too when there's no coolant in the block.

They also leak pretty good when they have holes in them !

;)
Mr.JGW - 06 Mar 2007 21:50 GMT
Heres what the doctor said !

Water pump - RIP

Coolant parts - RIP

Bill for the above $700    Ouch !

Now for the other thing.  Either the head gasket or the head is
cracked (white smoke coming out of the exhaust).  To replace the
gasket = $1000.  To replace the head = $3000.

Christmas is cancelled !

Anybody ever tried this stuff below ?

http://www.rxauto.com/
Lost In Space/Woodchuck - 06 Mar 2007 23:58 GMT
$1000 to replace the headgasket is over priced not unless you live in a BIG
metro area.  Labor for the head should be around 5 hours time. Consider a
used head maybe...

> Heres what the doctor said !
>
[quoted text clipped - 13 lines]
>
> http://www.rxauto.com/
Mr.JGW - 07 Mar 2007 20:48 GMT
On Mar 6, 6:58 pm, "Lost In Space/Woodchuck"
<newsgroupma...@wildblue.net> wrote:
> $1000 to replace the headgasket is over priced not unless you live in a BIG
> metro area.  Labor for the head should be around 5 hours time. Consider a
> used head maybe...

Thanks thats what I thought too.

Have been ringing around to the smaller dealers seeing if I can get
the cylinder head and gasket replaced for under $3000.

Also good idea using a used head - thanks.

JW
Nate Nagel - 29 Mar 2007 02:38 GMT
This poor guy couldn't be lucky enough that this is the same part as a
VR6, shouldn't Gruven have their metal replacement ready any day now?

nate

> and they melt too when there's no coolant in the block.
>
[quoted text clipped - 30 lines]
>>>manifold
>>>crack? break? ,the leak wouldn't be the hose / connection would it?

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dave AKA vwdoc1 - 26 Feb 2007 05:48 GMT
We wish you luck!

Where were the coolant leaks?  Hoses?

> UPDATE !!!
>
[quoted text clipped - 20 lines]
> owner now half man half ice".......
> Thanks again.
 
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