Hmmm I removed and installed a pan off of a 1995 Jetta 2.0 auto. Yeah it
had a few bolts that were hard to get to and almost hidden by the auto trans
but they definitely were doable without removing the trans. I think I
needed a 1/4" drive socket set with a flexible extension. I really forgot
what I used! <g>
I had to remove the Jetta's pan since it had lost a battle with a parking
curb. Dented the pan and cracked the oil pump plastic windage tray which
broke into pieces and clogged up the oil pump screen..... = .....low oil
pressure.
Some people remove that crank sprocket bolt by securing a socket and breaker
bar with a cheater bar to the ground and then crank over the engine
slightly. This is usually enough to loosen that bolt.
Now putting it on is another matter. Some will secure a tie-down strap to
the sprocket and some sturdy piece of metal on the car like the right side
control arm. Then carefully torque it down tight and I do mean tighten it
down! I have replaced a few crank sprockets that were destroyed by not
being on tight enough.

Signature
later,
dave
(One out of many daves)
"William Maslin" <CATmaslin@cvm.msstate.edu> wrote in message
news:CATmaslin->
> Hmmm I removed and installed a pan off of a 1995 Jetta 2.0 auto. Yeah it
> had a few bolts that were hard to get to and almost hidden by the auto trans
[quoted text clipped - 14 lines]
> down! I have replaced a few crank sprockets that were destroyed by not
> being on tight enough.
Well, I'll look again, Dave, but the bolts looked completely covered.
I couldn't even tell how many bolts were up there so I looked at the new
gasket that I bought (wasted money :-( and it looked like there were
three bolts in the blocked area. Maybe the manual trans bellhousing
is more "obstructive" than the automatic's. Assuming I could get at
them, I guess I'd have to buy a flex torx drive to do the job (do they
make such a tool?).
In any event, the job (crank oil seal) is done. I cut, filed and
drilled a 16 inch piece of 3/16" tempered aluminum that I used to
replace the "four bolt" crank pulley and was able to loosen the crank
bolt with no problem. Torquing the new bolt was a bear. Actually,
torquing the bolt to 66 ft-lbs was easy but to get that additional 90
degrees, I had to go to work and borrow and old piece of pipe to put
over the 1/2 inch drive flex handle. The bolt screamed in agony
(despite pre-oiling) and I finally got about 80 degrees before I gave
up. Next time I'll use anti-sieze on the bolt shoulder (if there is a
next time!). But thanks for your reply!
Bill
> "William Maslin" <CATmaslin@cvm.msstate.edu> wrote in message
> news:CATmaslin->
[quoted text clipped - 13 lines]
> >
> > Take out the CAT to reply by email
Jim Behning - 11 May 2007 03:09 GMT
>> Hmmm I removed and installed a pan off of a 1995 Jetta 2.0 auto. Yeah it
>> had a few bolts that were hard to get to and almost hidden by the auto trans
[quoted text clipped - 35 lines]
>
>Bill
Some bolt torque ratings are dry. Others are rated as oiled. If the
bolt does not specify lubed then you should assume dry. You can over
torque a bolt if the spec is dry and you lubed it.
>> "William Maslin" <CATmaslin@cvm.msstate.edu> wrote in message
>> news:CATmaslin->
[quoted text clipped - 13 lines]
>> >
>> > Take out the CAT to reply by email
William Maslin - 12 May 2007 00:10 GMT
> >> Hmmm I removed and installed a pan off of a 1995 Jetta 2.0 auto. Yeah it
> >> had a few bolts that were hard to get to and almost hidden by the auto
> >> trans
..snip..
> >Well, I'll look again, Dave, but the bolts looked completely covered.
> >I couldn't even tell how many bolts were up there so I looked at the new
[quoted text clipped - 16 lines]
> >
> >Bill
> Some bolt torque ratings are dry. Others are rated as oiled. If the
> bolt does not specify lubed then you should assume dry. You can over
> torque a bolt if the spec is dry and you lubed it.
You are correct, Jim. But in this case Bentley specified that the
crankshaft bolt shoulder and threads should be oiled.
Bill
dave AKA vwdoc1 - 11 May 2007 04:31 GMT
I think the manual trans should have a little removable flywheel cover
bolted to the trans, at least the 92 Golfs did.
Maybe it is hiding those oil pan bolts. ;-)
> Well, I'll look again, Dave, but the bolts looked completely covered.
> I couldn't even tell how many bolts were up there so I looked at the new
[quoted text clipped - 3 lines]
> them, I guess I'd have to buy a flex torx drive to do the job (do they
> make such a tool?).
William Maslin - 12 May 2007 00:14 GMT
> I think the manual trans should have a little removable flywheel cover
> bolted to the trans, at least the 92 Golfs did.
[quoted text clipped - 7 lines]
> > them, I guess I'd have to buy a flex torx drive to do the job (do they
> > make such a tool?).
I'll look. I've got to get back under it this weekend (getting it all
fixed up to sell it to a friend (*sniff*)... I hate to see that car go.
It's been the best car I've ever owned and I've owned cars for 42 years.
It seems logical that VW would provide some means for removing the pan
without having to pull the transmission.
Bill
William Maslin - 15 May 2007 00:14 GMT
> > I think the manual trans should have a little removable flywheel cover
> > bolted to the trans, at least the 92 Golfs did.
[quoted text clipped - 16 lines]
>
> Bill
Sure enough, the thin sheet metal "plate" that I thought was a rear main
crankshaft oil leak barrier sandwiched between the trans and engine is
indeed not sandwiched and is removable.
Bill
dave AKA vwdoc1 - 15 May 2007 04:10 GMT
So did you manage to "pull it off?" <g>
"William Maslin" <CATmaslin@cvm.msstate.edu> wrote in message
news:CATmaslin->
> Sure enough, the thin sheet metal "plate" that I thought was a rear main
> crankshaft oil leak barrier sandwiched between the trans and engine is
> indeed not sandwiched and is removable.
>
> Bill
William Maslin - 16 May 2007 19:05 GMT
> So did you manage to "pull it off?" <g>
>
[quoted text clipped - 3 lines]
> > crankshaft oil leak barrier sandwiched between the trans and engine is
> > indeed not sandwiched and is removable.
No, I got the crank oil seal installed without having to "remove" the
pan :-)