Home | Contact Us | FAQ | Search & Site Map | Link to Us
Sign In | Join | Other 45 Sites in Network
HomeAnnouncements
Discussion Groups
By Brand
BMWChevroletDodgeFordGMHondaLexusMercedes-BenzNissanPeugeotToyotaVolkswagenOther Brands
By Topic
4x4 CarsRVsDrivingMaintenance & RepairCar AudioCollectible Cars
Country Specific
Australian ForumsUK Forums
ArticlesAuto InsuranceBuyingCars & TechnologyMaintenanceMiscellaneousSafety
DMV Resources
Related Topics
MotorcyclesBoatsMore Topics ...

Car Forum / Volkswagen / Water Cooled Volkswagen Cars / July 2007

Tip: Looking for answers? Try searching our database.

Damaged SOMETHING with backfiring ...

Thread view: 
Enable EMail Alerts  Start New Thread
Thread rating: 
Fred Mann - 05 Jul 2007 01:24 GMT
Well, I finally got my 83 GTI up and running (it needed a new hall sender).
But it seems that the numerous backfires have taken their toll. I actually
noticed this new problem just after one of the last backfires so I'm pretty
certain it was the cause.
The car now makes a pretty loud clanging noise roughly once per revolution
(guessing). At first I thought it might be a hole in the exhaust pipes or
something, but that's not the case. The car also has much less power. What
should I look for here?
Thanks and happy 4th!!!!
Fred
dave AKA vwdoc1 - 05 Jul 2007 04:57 GMT
Is the engine running smoothly?
maybe a spark plug is not firing or the wires are crossed and not in the
proper firing order.

> Well, I finally got my 83 GTI up and running (it needed a new hall
> sender).
[quoted text clipped - 8 lines]
> Thanks and happy 4th!!!!
> Fred
Jim Behning - 05 Jul 2007 12:59 GMT
1, 4, 3, 2 is the firing order?

Have you removed the catalytic onverter? I used to go through them
about every 50,000 to 80,000 miles. They would rattle and clog up with
chunks falling out. I had to remove the muffler once to shake a chunk
out of the muffler. Once the car is running well with no skipping,
missing or backfiring you can install a new converter. I actualy might
have gotten a longer life then mentioned but missfiring will trash a
converter. Explosions in the wrong place can cause premature demise.

>Is the engine running smoothly?
>maybe a spark plug is not firing or the wires are crossed and not in the
[quoted text clipped - 12 lines]
>> Thanks and happy 4th!!!!
>> Fred
JRE - 05 Jul 2007 13:14 GMT
While I've no experience with this particular engine, I doubt that's the
correct firing order.  Every 4 I've ever worked on has been 1-3-4-2.
But by all means, look it up rather than relying on Jim's memory or mine.

> 1, 4, 3, 2 is the firing order?

<snip>

JRE
vwtopdown - 05 Jul 2007 14:04 GMT
> While I've no experience with this particular engine, I doubt that's the
> correct firing order.  Every 4 I've ever worked on has been 1-3-4-2.
[quoted text clipped - 5 lines]
>
> JRE

it's 1,3,4,2  just replaced the distrib. in my 85.

md
dave AKA vwdoc1 - 05 Jul 2007 15:07 GMT
Jim,
WATER-cooled and not AIR-cooled!
I see what you are more familar with!  ;-)
I try to remember when redoing plug wires, but there are times
when..........  lol
Signature

later,
dave
(One out of many daves)

> While I've no experience with this particular engine, I doubt that's the
> correct firing order.  Every 4 I've ever worked on has been 1-3-4-2. But
[quoted text clipped - 5 lines]
>
> JRE
JRE - 05 Jul 2007 22:49 GMT
> While I've no experience with this particular engine, I doubt that's the
> correct firing order.  Every 4 I've ever worked on has been 1-3-4-2. But
[quoted text clipped - 5 lines]
>
> JRE

Note: I should have said "inline 4," and noted that some of them have
been VW's.  I have also infrequently worked on horizontally opposed 4's
but don't recall their firing orders and whether they differ.

JRE
dave AKA vwdoc1 - 06 Jul 2007 03:07 GMT
Well there are also V-4s in some Saabs and then there are engines that are
1/2 of a V8 engine in some 4 cyl Scouts.  That is one strange looking engine
since the distributor looks like it could fit its larger V8 brother.
Probably more strange engines out there too!

It is all good JRE and I think you are correct with the firing order of the
VW I4 cyl engines!  ;-)
Next someone will say that the engines can be inline or transverse.  lol

later,
dave
(One out of many daves)

>> While I've no experience with this particular engine, I doubt that's the
>> correct firing order.  Every 4 I've ever worked on has been 1-3-4-2. But
[quoted text clipped - 11 lines]
>
> JRE
samstone@aol.com - 05 Jul 2007 14:01 GMT
>Well, I finally got my 83 GTI up and running (it needed a new hall sender).
>But it seems that the numerous backfires have taken their toll. I actually
[quoted text clipped - 6 lines]
>Thanks and happy 4th!!!!
>Fred

Backfired and now low power sure sounds like a blocked exhaust,  as Jim said.
Fred Mann - 05 Jul 2007 22:00 GMT
Exciting new data!:

Well, I pulled each plug wire with the engine running, and found that the
noise comes from cylinder #2.
The noise occurrs with each spark (I checked with a timing gun).
Where does this leave me? Sounds expensive.
Tom's VR6 - 06 Jul 2007 00:27 GMT
In rec.autos.makers.vw.watercooled, Fred Mann wrote:

>Exciting new data!:
>
>Well, I pulled each plug wire with the engine running, and found that the
>noise comes from cylinder #2.
>The noise occurrs with each spark (I checked with a timing gun).
>Where does this leave me? Sounds expensive.

When you pulled number 2 plug wire, what changed? The "loud clanging
noise" stopped, got louder, or what?
Fred Mann - 06 Jul 2007 00:59 GMT
> In rec.autos.makers.vw.watercooled, Fred Mann wrote:
>
[quoted text clipped - 7 lines]
> When you pulled number 2 plug wire, what changed? The "loud clanging
> noise" stopped, got louder, or what?

The noise stopped entirely.
Fred Mann - 06 Jul 2007 01:45 GMT
Also, I can feel some pulsing air when I put my hand around the back side of
the engine, so maybe this noise is some exhaust leak? But then why would I
have a loss of power and why would it be isolated to #2 piston? Hmmmmm.....
Jim Behning - 06 Jul 2007 14:22 GMT
>Also, I can feel some pulsing air when I put my hand around the back side of
>the engine, so maybe this noise is some exhaust leak? But then why would I
>have a loss of power and why would it be isolated to #2 piston? Hmmmmm.....

Check valve clearance. Still check catalytic converter. Always
remember Jim can't get the timing order correct unless he opens his
Bentley. Oh, remember that problems are not neccessarily binary. It is
either this or not. It can be multiple things. Maybe cylinder 2 is the
only powerful cylinder so it makes the most noise. That is just a
silly comment. I have had exhaust come out everywhere when the
converter gets clogged. Everywhere including the tailpipe. Flanges,
manifolds, anywhere it can escape. Some of the noises that are made by
exhaust leaks are really bizzare. Remember that the gaskets are metal
sometimes laminated over an asbestos like core. That means you have
reeds like an oboe or a saxaphone. You know how bad those instruments
can sound. Exhaust wizzing by those reeds makes some horrendous
noises.
dave AKA vwdoc1 - 07 Jul 2007 04:46 GMT
Well that jogged some of the ole gray matter.

Check the brake booster and its line.  I seem to remember someone else with
a problem similar to the OP's and their booster was bad creating a large
vacuum leak and nasty running problems.

But now I have forgotten which car that we are talking about!  lol
'81 Rabbit Conv?  I need to have that info put in the Subject line!  ;-)

>>Also, I can feel some pulsing air when I put my hand around the back side
>>of
[quoted text clipped - 15 lines]
> can sound. Exhaust wizzing by those reeds makes some horrendous
> noises.
Fred Mann - 07 Jul 2007 22:48 GMT
Well, I got up under the car with the engine running. There is definitely a
leak/hole around the exhaust manifold between the #1 and #2 "tubes". This
probably explains all the noise (right?), and since it coincided with the
loss of power, it should explain that as well (right?). So this is where I'm
going to begin....
Now the question is, is this job doable for a non mechanic? All the bolts
are heavily rusted and I can already see myself crying under the car with
rust dust in my eyes.
Jim Behning - 08 Jul 2007 00:02 GMT
>Well, I got up under the car with the engine running. There is definitely a
>leak/hole around the exhaust manifold between the #1 and #2 "tubes". This
[quoted text clipped - 4 lines]
>are heavily rusted and I can already see myself crying under the car with
>rust dust in my eyes.

No, it does not explain the loss of power. The destroyed catalytic
converter is the loss of power. The leaky gaskets from 1 and 2 are
signs. Has your stomach ever rumbled? It is usually a sign that you
need some food. It is not a sign that you need to clean your
fingernails. Exhaust leaking out of places it is not supposed to exit
has two meanings. One is bad gaskets. Two is restriction in exhaust
sytem. No restriction in exhaust system means there is a lower chance
of you noticing leaks at manifold.

It is not rocket science to inspect your converter. It requires a
contortionist though. Remove 6 bolts and inspect both ends. Six point
sockets and 6 sided box end wrenches work better than 12 point
equipment. Since you have the converter off you can proceed to remove
the manifold. That path is full of land mines. Nuts that are a 1/2 mm
corroded. Rounded off nuts. Get out your Silikroil and start spraying
those nuts for the next two days. Or if you are good with a torch you
might get them loose with a torch. I usually have at least a handfull
of fresh nuts and maybe even a few fresh studs if I have rotten luck.

I would really focus on inspecting the converter first.

I would also get a good pair of saftey goggles. Rust in the eyes can
be a trip to the doctor.
Fred Mann - 08 Jul 2007 01:14 GMT
> >Well, I got up under the car with the engine running. There is definitely a
> >leak/hole around the exhaust manifold between the #1 and #2 "tubes". This
[quoted text clipped - 28 lines]
> I would also get a good pair of saftey goggles. Rust in the eyes can
> be a trip to the doctor.

Okay. Thanks Jim (and others)!!!  I'll do that first.
Should I test the car with the converter off to see if the power has
returned, or is that a bad idea?
Nate Nagel - 08 Jul 2007 02:55 GMT
>>>Well, I got up under the car with the engine running. There is definitely
>
[quoted text clipped - 38 lines]
> Should I test the car with the converter off to see if the power has
> returned, or is that a bad idea?

It'll be loud as hell unless you have a test pipe, but it's worth a shot.

nate

Signature

replace "roosters" with "cox" to reply.
http://members.cox.net/njnagel

dave AKA vwdoc1 - 08 Jul 2007 03:20 GMT
I am with Jim here.
The exhaust needs to flow, but if it flows too much (no exhaust) there may
be a power loss too at certain rpms.
Also I have seen exhaust manifold studs rust or pop and then the manifold
starts to leak exhaust = noise.
I have even seen cracks in these manifolds.

I don't like replacing the exhaust manifolds on the transverse engines still
in the vehicle unless armed with rust penetrant and a 2-gas torch.  I do
live in Chicago and rust is a popular thing here on vehicles.  ;-)
I keep spare studs, nuts and washers here to replace the old ones.

Now if you have done a compression test and/or leak down test on the engine
and it passes............then go ahead with your repairs.
Replace one component at a time.
   If you know that you cat. conv is bad, change it.
   If you know that the exhaust manifold is bad, change it.

SAFETY IS NEEDED!!!

And good luck!
Signature

later,
dave
(One out of many daves)

"Jim Behning" <jimbehning@doesthisblockpork.mindspring.com> wrote in message

>
>>Well, I got up under the car with the engine running. There is definitely
[quoted text clipped - 31 lines]
> I would also get a good pair of saftey goggles. Rust in the eyes can
> be a trip to the doctor.
Matt B. - 08 Jul 2007 00:27 GMT
> Now the question is, is this job doable for a non mechanic? All the bolts
> are heavily rusted and I can already see myself crying under the car with
> rust dust in my eyes.

I'm a non-mechanic and I did my mk2's manifold and a complete exhaust
replacement but I did it over several weekends, working no more than 2 hours
at a time.  I didn't want to stress myself out to get it all done in one
weekend.

My advice is to put the car up on ramps (or some other VERY stable device)
first because you might need to work from both above and below the car.

The day before (with the engine cool), soak all nuts/bolts with PB Blaster
penetrating lubricant.  This helped.  However I did snap one stud off (I
believe it was defective or cracked already because it did't take much
effort on my part...it's not like I forced it.  Fortunately it broke off
with plenty sticking out and a friend came over and used a stud extractor
and had it out in seconds.  All the other studs stayed in the car (only the
nuts came off) so I didn't bother replacing them with new ones on
installation...I kept the old ones in there and just used new nuts although
if u have a stud extractor i guess you can extract them all and replace them
all.

Also now would be the time to think about any type of exhaust upgrade
anyway.  I'm not familiar with what the mk1s (was this a mk1?) have stock
vs. aftermarket but might want to think about things like a dual manifold
swap if you have single now, etc.
Fred Mann - 09 Jul 2007 21:41 GMT
Well, I tested the car with the converter off. It still lacks power.
I suppose there could be a fragment of gasket in the manifold, or perhaps
the leak around #2 piston manifold connection is causing some turbulence
which is disturbing the flow? This seems a little far fetched to me, though.
Any ideas on what my next best move should be? I'd hate to replace the
manifold only to find that there's a fatal engine problem.
Any help/ideas/ruminations would be MUCH appreciated.
Fred
Fred Mann - 09 Jul 2007 21:43 GMT
PS -- I have zero experience working with valves, pistons, etc.
Erik Dillenkofer - 09 Jul 2007 22:40 GMT
The timing belt may have jumped a notch when it backfired throwing your
valve timing off.

> Well, I tested the car with the converter off. It still lacks power.
> I suppose there could be a fragment of gasket in the manifold, or perhaps
[quoted text clipped - 5 lines]
> Any help/ideas/ruminations would be MUCH appreciated.
> Fred
Jim Behning - 10 Jul 2007 02:54 GMT
>The timing belt may have jumped a notch when it backfired throwing your
>valve timing off.
[quoted text clipped - 8 lines]
>> Any help/ideas/ruminations would be MUCH appreciated.
>> Fred

I am with Eric. There is no way a little exhaust leak at the manifold
is going to cause significant power issues.
dave AKA vwdoc1 - 10 Jul 2007 03:11 GMT
Did you do a compression test or a leak-down test on the engine?  Engine is
probably fine.
It will have less power than stock without the exhaust attached.  So
attaching a GOOD exhaust should bring your power back.
Your exhaust manifold leak should be fixed too and it could make a ticking
sound.  It the leak is not too bad it should not cause a serious power loss.
JMHO
Signature

later,
dave
(One out of many daves)

> Well, I tested the car with the converter off. It still lacks power.
> I suppose there could be a fragment of gasket in the manifold, or perhaps
[quoted text clipped - 5 lines]
> Any help/ideas/ruminations would be MUCH appreciated.
> Fred
Fred Mann - 10 Jul 2007 20:39 GMT
I don't know what a leak-down test is and I haven't done a compression test.
Do I need to do both?
Also, I can't seem to find the timing marks anywhere. I looked inside the
port that is on the bell of the transmission and I didn't see any marks. I
rolled the car in high gear and looked in there with a flashlight ---
nothin'. Am I looking in the right place?

> Did you do a compression test or a leak-down test on the engine?  Engine is
> probably fine.
[quoted text clipped - 12 lines]
> > Any help/ideas/ruminations would be MUCH appreciated.
> > Fred
Fred Mann - 10 Jul 2007 20:56 GMT
Also, can I use my Matco oil pressure tester guage to do a compression test?
Jim Behning - 10 Jul 2007 23:25 GMT
>Also, can I use my Matco oil pressure tester guage to do a compression test?

no
Jim Behning - 10 Jul 2007 23:32 GMT
Have you removed the plastic stuff from the bellhousing? You should
see a pointer. If you do not see a pointer then you need to remove the
plug. I remove the distributor cap. I figure out where the number 1
wire is. I put a socket on the ratchet and I turn the crankshaft
pulley until I get the rotor pointing close to number 1. It is
possible that someone replaced the flywheel and did not make new
timing marks. I also use a screwdriver in number 1 sparkplug hole to
watch the piston come up to tdc. I also do this to make sure I am not
getting confused by all the marks on the flywheel. This is all covered
in the Bentley manual you purchased on Ebay. The manual also has the
restof the story about timing belt and camshaft. If you never replaced
the timing belt you probably should. Well maybe not if you are asking
how to do the job. It is again covered in the cheap Bently manual
found on Ebay.

Leakdown test is answered with a google search.

>I don't know what a leak-down test is and I haven't done a compression test.
>Do I need to do both?
[quoted text clipped - 22 lines]
>> > Any help/ideas/ruminations would be MUCH appreciated.
>> > Fred
dave AKA vwdoc1 - 11 Jul 2007 05:56 GMT
when trying to locate a running problem with the engine it is a good idea to
test the condition of the engine.

My definition
A compression test will determine how much the engine will compress air.
There are certain procedures to do this, such as disable ign system, remove
plugs, open throttle, crank over engine and watch compression gauge during
all strokes.  The first stroke will be important also, so that needs to be
watched.

A leak down test, injecting a cylinder with air and watching a gauge, will
check how well the engine can hold that compression.  Compressed air will
leak out via piston rings, valves and possibly elsewhere.  It can help
determine where that leak is too. Piston needs to be at TDC in firing
position.

>I don't know what a leak-down test is and I haven't done a compression
>test.
[quoted text clipped - 3 lines]
> rolled the car in high gear and looked in there with a flashlight ---
> nothin'. Am I looking in the right place?
Fred Mann - 11 Jul 2007 21:08 GMT
I'm going to check timing first since it should be easiest. BUT there is no
mark OR pointer. (I removed the plastic plug) I think I have found TDC on
piston 1 using the techniques above, but I still don't know how I'm going to
locate 6 degrees BTDC. I can put a dab of paint on the flywheel, but still,
I don't which way is "before" and which is "after" or how far 6 degrees is.
Also, do I need to pull the vacuum advance hose?
And as for the exhaust problem ... is it possible that a piece of the gasket
is stuck in the manifold? I was just wondering if I might have an exhaust
clog somewhere before the catalytic converter ....
Jim Behning - 12 Jul 2007 13:22 GMT
>I'm going to check timing first since it should be easiest. BUT there is no
>mark OR pointer. (I removed the plastic plug) I think I have found TDC on
[quoted text clipped - 5 lines]
>is stuck in the manifold? I was just wondering if I might have an exhaust
>clog somewhere before the catalytic converter ....

It is covered in the Bentley manual. See page 68. You do not have an
exhaust clog. Banish that idea from your mind.
http://cgi.ebay.com/ebaymotors/VW-Rabbit-Scirocco-Jet-NEW-Bentley-Service-Manual
_W0QQcmdZViewItemQQcategoryZ34234QQihZ001QQitemZ110147434700QQrdZ1QQsspagenameZW
DVW

Regal953 - 11 Jul 2007 23:29 GMT
> Also, I can feel some pulsing air when I put my hand around the back side of
> the engine, so maybe this noise is some exhaust leak? But then why would I
> have a loss of power and why would it be isolated to #2 piston? Hmmmmm.....
>
> For # 2 cylinder, check compression, plug wire, fuel injector operation.
Fred Mann - 12 Jul 2007 02:23 GMT
Compression test results:
I removed all plugs, put the pedal to the metal and cranked the engine. The
results were nearly identical for each cylinder.
First crank was roughly 95-100 PSI for each cyl.
After about 5 cranks, the guage leveled out around 175-180 PSI. I doubt
there was more than 5 PSI difference at any stage across the board.
I'm assuming this means my engine is okay. At least by this measure.
However, I am still operating with the rear half of the exhaust system
removed (catalytic converter and tailpipe disconnected). As is, I have seen
some smoke when I rev up the engine. Is this a sign of another problem, or
is this to be expected when the converter is removed?
Fred Mann - 12 Jul 2007 02:27 GMT
PS -- I have not replaced the plugs, but I have replaced cap, rotor and
wires. One
of the towers on my newish rotor already had some damage -- pretty heavy
carbon deposits, and what appear to be a slightly displaced inner metal
sleeve
dave AKA vwdoc1 - 12 Jul 2007 13:57 GMT
Good now you can proceed to other issues like ignition, fuel exhaust, etc
since the engine passes the comp test..
Yes replace any known bad component to eliminate that as a possibility.
You have identified that #2 noise as an exhaust manifold/gasket leak.
Fix that if the tick is annoying or very loud.

And you think the loss of power is due to a clogged cat???
There are inexpensive "universal" cats out there or you can temporarily
install a test pipe on the exhaust in place of the cat.  I vote you install
a bolt on cat and be done, unless you are not sure about having a bad cat.
;-)

> Compression test results:
> I removed all plugs, put the pedal to the metal and cranked the engine.
[quoted text clipped - 15 lines]
> carbon deposits, and what appear to be a slightly displaced inner metal
> sleeve
Fred Mann - 17 Jul 2007 01:27 GMT
Well, I finally got my catalytic converter all the way off. I had to cut the
screws off with a dremel. Anyway, it's completely hollow. I'm not sure if
it's supposed to be like that. My concern is that the backfires blew some of
the "guts" of the CC down the pipe and possibly cause a clog there or in the
muffler.
Any thoughts?
Also, when I replaced the hall sender, I used an old  one from my other
rabbit. I assume it's working fine since the car runs without cutting out
now (unlike before I replaced it). As far as I know, hall senders just send
a signal to the coil and it either works or it doesn't. That is, it can't
send a "weak" signal. But I just wanted to make sure that I didn't overlook
something or use an inferior part. Again, any thoughts would be greatly
appreciated!!!
Fred

> Good now you can proceed to other issues like ignition, fuel exhaust, etc
> since the engine passes the comp test..
[quoted text clipped - 27 lines]
> > carbon deposits, and what appear to be a slightly displaced inner metal
> > sleeve
Matt B. - 17 Jul 2007 01:49 GMT
> Well, I finally got my catalytic converter all the way off. I had to cut
> the
[quoted text clipped - 4 lines]
> the
> muffler.

Shouldn't be hollow and yeah the guts could be plugging your mufflers.

> Any thoughts?

It's probably more than you wanted but could very well be time for a
cat-back exhaust.
Jim Behning - 21 Jul 2007 14:37 GMT
>> Well, I finally got my catalytic converter all the way off. I had to cut
>> the
[quoted text clipped - 11 lines]
>It's probably more than you wanted but could very well be time for a
>cat-back exhaust.

Old post to answer too. If it is completely hollow then somone
probably gutted it with a screwdriver. On my cars they tended to melt
down and chunks would break loose. Those chunks either rattled making
a noisy car noisier or the car would not run due to a corked up
exhaust.

The converter is supposed to look like a honeycomb. But the grid is a
lot smaller than the honycomb you buy at the store to chew on. The
holes might be .5 mm in size. Maybe it is a bit bigger but it is
fairly small. You can hold a good converter up to light and see
through it input to output. A failed one meaning one that has clogged
or melted down will not pass light or you will see melted parts. Go to
any parts store and ask to see a new one.

Do not put a new converter on until your car is running perfectly. You
will just destroy a converter in short order if the car is running
rich, lean, or if the camshaft or ignition timing is significantly
off. I prefered to get someone to attach a sniffing probe to the
sniffing port to make sure the mixture was correct before installing a
new converter. The procedure is in the Bentley. Since the converter is
hollow you could just exhaust sniff from the tailpipe. The challenge
is finding someone with an old style exhaust analyzer that will let
you work for 15 minutes.
Fred Mann - 22 Jul 2007 01:13 GMT
> >> Well, I finally got my catalytic converter all the way off. I had to cut
> >> the
[quoted text clipped - 35 lines]
> is finding someone with an old style exhaust analyzer that will let
> you work for 15 minutes.

Well, it appears that timing was the main issue, so I adjusted it by trial
and error since there are no marks on the wheel or a pointer in the timing
hole. Anyway, I'm at about 85% full-power now. The engine still seems to
miss a little bit, but it's not regular.
I "fixed" the exhaust leak wih JB Weld and it worked fine for my trip
downtown. The leak was limited to a small piece of missing gasket.
The exhaust is a little smoky (sometimes not visible) and it kinda stinks.
I'd guess this could be due to my timing being a little off? Also, would the
converter help the smell. I'm certain that the fuel mixture has been
adjusted, so it's probably off as well.
Is there any way to test for proper amount of vacuum at the vacuum advance?
I don't see this particular test in either of the manuals (I have a Haynes
for this car and a Bentley for the older 79 Rabbit). If so, what should the
reading be? I hooked up a meter and it moved, but it may be beyond the
sensitivity of the guage. It read maybe 1 or 2 inches of vacuum when I
revved it up.
Just for the record, the car did not run as well with the catalytic
converter removed. Besides being obviously loud as hell, there was probably
an additional 10% power loss. I don't think I imagined it. So I guess a
certain amount of backpressure is necessary? Moot point I guess.
And here in NC, my car doesn't need to pass emission inspections, so I might
put off buying a new converter ...
I would like to formally thank everyone for their input. I read everything
and I really appreciate it. Danke schoen.
Jim Behning - 22 Jul 2007 05:29 GMT
>> >> Well, I finally got my catalytic converter all the way off. I had to
>cut
[quoted text clipped - 64 lines]
>I would like to formally thank everyone for their input. I read everything
>and I really appreciate it. Danke schoen.

Backpressure is a myth. Part of what a good exhaust system does in
enhance cylinder scavenging. One cylinders pulse helps pull exhaust
out of another cylinder. Second part is anti-reversion. You want the
exhaust to go out and stay out. The muffler and converter help reduce
the exhausts tendency to go the wrong way. The converter does two
things. One is it helps reduce the stink and polution. Second is that
it reduces the exhaust noise. A straight test pipe would be quieter
than the hollowed out converter. Well that is my guess.

Timing marks. There is a zero degree mark there. You just do not know
how to read it. Well I can't swear to that but that is what my owners
manual says. Here is how you find it. Get your rotor to point close to
number 1. Remove spark plug #1. Insert large screwdriver in #1 hole.
Slowly turn crankshaft paying attention to screwdriver rising. Keep
paying attention to screwdriver and watch it fall. Turn crank the
other direction to get it back to top dead center. Look in timing hole
which should be 1.25" or so big. If that hole is just 1/2" or 3/4"
then you have a plug that needs to be removed. There is a mark on the
flywheel. It is not close to the ring gear or the machined flat
surface but below that. If you are good at reading the rise and fall
of the screwdriver then you will see. You have to find it to confirm
camshaft timing. Until you find it you are wasting your time. The
manual also mentions making a mark 12 mm to the left if you want for 6
BTDC or 6mm to the right for 3 ATDC.

There is a pointer in the timing hole if you removed the plastic plug.
It would rather hard and unlikely for someone to chip off the timing
pointer. The pointer is just a nib. It is not some huge 1/2" big arrow
with a white tip on it. It is smack dab center of the threaded hole on
the side closest to the engine block. If you were looking at the
machined back edge of the block and you used a square against the
machined block and could read the center of the threaded timing hole
you should see it. I played a carpenter and tileman in another life. I
can usually see the center of something.

You need to get someone with a good camera to take a picture. I don't
have a Rabbit anymore so I cannot take a picture. Crummy pictures from
my Bentley.
http://www.brookridgemorgans.com/jim/timing2.jpg
http://www.brookridgemorgans.com/jim/timinghole.jpg

I test vacuum advance and retard with a small hand help vacuum pump
and a timing light. The newer Bently has the specs. Bedtime.
Fred Mann - 26 Jul 2007 04:16 GMT
> >> >> Well, I finally got my catalytic converter all the way off. I had to
> >cut
[quoted text clipped - 108 lines]
> I test vacuum advance and retard with a small hand help vacuum pump
> and a timing light. The newer Bently has the specs. Bedtime.

Thanks again Jim! I found the mark AND the arrow. Guess what ... it was
there the whole time! The arrow was actually formed into the threads for the
plug. I'm assuming that the mark is the timing mark and not 0 degrees. And I
set my timing under that assumption (used the idle speed from the sticker
under the hood). It seems to run even better, and I'm certainly approaching
100% power, if I'm not already there. BUT there is still a fair amount of
stink, and some smoke is visible especially after I rev the engine up to
high rpms. Unless the backfiring really did hollow out the converter,
something else must still be wrong. I put in a new air filter for the hell
of it -- no change. I *was* assuming that it was the fuel mixture, but it
seems to stink throughout the entire useable range of the mixture settings.
I remember setting the mixture with an emissions sniffer on the tailpipe a
few years ago, and I got the best readings on the lean side of "smooth"
running. So that's where it is right now. Can I only adjust the mixture with
an emissions tester hooked up?
Also, I was going to buy this manual which only goes to 1983 -- the year of
my rabbit in question:
http://cgi.ebay.com/RABBIT-SCIROCCO-JETTA-Service-Manuel-1980-83-BENTLEY_W0QQite
mZ230154041777QQihZ013QQcategoryZ378QQrdZ1QQssPageNameZWD1VQQcmdZViewItem

Is there any reason to pony up the extra $40 for the newer manual that
covers 1984?
Matt B. - 26 Jul 2007 05:38 GMT
> Also, I was going to buy this manual which only goes to 1983 -- the year
> of
> my rabbit in question:
> http://cgi.ebay.com/RABBIT-SCIROCCO-JETTA-Service-Manuel-1980-83-BENTLEY_W0QQite
mZ230154041777QQihZ013QQcategoryZ378QQrdZ1QQssPageNameZWD1VQQcmdZViewItem

> Is there any reason to pony up the extra $40 for the newer manual that
> covers 1984?

nah - 1984 was a carryover year.  wouldn't be anything majorly different in
that.
Jim Behning - 26 Jul 2007 15:03 GMT
>> Also, I was going to buy this manual which only goes to 1983 -- the year
>> of
[quoted text clipped - 5 lines]
>nah - 1984 was a carryover year.  wouldn't be anything majorly different in
>that.

I am with Matt. There might be some minor thing with an 84.
Jim Behning - 26 Jul 2007 15:09 GMT
>> >"Jim Behning" <jimbehning@doesthisblockpork.mindspring.com> wrote in
>message
[quoted text clipped - 145 lines]
>Is there any reason to pony up the extra $40 for the newer manual that
>covers 1984?

I used a dwell meter to check the fuel mix on my 84. Someone has the
procedure. My dwell meterdoes not have a 4 cylinder setting. I cannot
recall if that required a bit of math including the number 2. Or maybe
that was setting dwell on old points.

I have done a number of timing belts. I bet that I was off one tooth
on a third of them. My new car specifies that you are to turn the
engine two full revolutions to make sure you have the belt on
correctly. If I had done that on the older cars I would have been at
100%. Engine will idle fairly well with one tooth off but you will
know that the timing is off even if the ignition timing is correct.
Power and torque are off enough to easily feel.
 
Sign In
Join
My Latest Posts
My Monitored Threads
My Blog
My Photo Gallery
My Profile
My Homepage

Start New Thread
Enable EMail Alerts
Rate this Thread



©2009 Advenet LLC   Privacy Policy - Terms of Use
This website includes both content owned or controlled by Advenet as well as content owned or controlled by third parties.