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Car Forum / Volkswagen / Water Cooled Volkswagen Cars / July 2007

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coolant gushing out of resevoir vent at normal operating temp.

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jetta107 - 25 Jul 2007 00:51 GMT
I have a '97 jetta TD, and I thought I was overheating only at high speeds,
but it seams to be loosing coolant threw the vent on the resevoir? (
presure in cooling system?). Then it begins to overheat.....Since there is
no rad cap, does the resevoir cap regulate the presure?
dave AKA vwdoc1 - 25 Jul 2007 03:56 GMT
Yes
And those caps sometimes go bad and/or the seal pops out of position

>I have a '97 jetta TD, and I thought I was overheating only at high speeds,
> but it seams to be loosing coolant threw the vent on the resevoir? (
> presure in cooling system?). Then it begins to overheat.....Since there is
> no rad cap, does the resevoir cap regulate the presure?
Dave - 25 Jul 2007 05:30 GMT
>I have a '97 jetta TD, and I thought I was overheating only at high speeds,
> but it seams to be loosing coolant threw the vent on the resevoir? (
> presure in cooling system?). Then it begins to overheat.....Since there is
> no rad cap, does the resevoir cap regulate the presure?

If the coolant is at proper mark on the reservoir when cold, the remaining
space consists of air.  The air pressurizes, and the coolant expands as it
heats.  If the engine is operating within the expected temperatures, no
coolant loss should occur, ever.  The pressure is regulated by the heat, not
the cap on the coolant reservoir tank.  All cooling systems for automobiles
are pressurized at normal operating temperature.  So, I don't know what
you're implying.  The facts even seem to be questions in themselves from
you.
Dave
jetta107 - 25 Jul 2007 10:25 GMT
that doesn't answer the question of why the coolant gushes out of the
resevoir vent at normal operating temp....something is causing the system
to over presurize! I'm also getting mixed feed back as to the resevoir cap
does or dosen't release some presure, as a rad cap does.
al - 25 Jul 2007 10:39 GMT
> that doesn't answer the question of why the coolant gushes out of the
> resevoir vent at normal operating temp....something is causing the system
> to over presurize! I'm also getting mixed feed back as to the resevoir cap
> does or dosen't release some presure, as a rad cap does.

First thing should be to put a new cap, or a known good one.  As explained
in other posts, when the seal becomes weak and not holding the riht
pressure, the boiling point comes down to that of regular water.  As normal
engine operating temperature is not far from the boiling point of water, a
weaker cap is less able to prevent the coolant from boiling, lowering
therefore the cooling ability of the system.
All in all, higher temperature and coolant spitting can be the result of
weaker coolant cap seal, and cap pressure control system.
Also important, too much pressure in the cooling system can be the result of
a weakend head gasket...

al.
Jim Behning - 25 Jul 2007 14:44 GMT
>that doesn't answer the question of why the coolant gushes out of the
>resevoir vent at normal operating temp....something is causing the system
>to over presurize! I'm also getting mixed feed back as to the resevoir cap
>does or dosen't release some presure, as a rad cap does.

The coolant expansion tank cap in the VW does indeed have a pressure
rating. My 2003 repair manual lists the cap to be rated at 1.4-1.6
bar. There is an overflow tube on my expansion tank.

Do one or both of your radiator fans turn? Have you changed the
radiator fluid recently which is tricky on some cars. Air in the
system can be hard to purge. I got a lot of expansion when I changed
the water pump in my car. I left the cap off for a bit while idling
until I saw water flowing in to the expansion tank. I saw a few burps
of air go through but after that initial burp is was ok.

Failure of the fans to turn on will cause overpressure.
Failure of a thermostat will cause overpressure.
Failure of water pump will cause overpressure.
Broken water pump belt or timing belt for my car would cause
overpressure but if the timing belt is broken then nothing is running
anyway so never mind the timing belt issue.
Baz - 25 Jul 2007 11:06 GMT
>>I have a '97 jetta TD, and I thought I was overheating only at high
>>speeds,
[quoted text clipped - 12 lines]
> themselves from you.
> Dave

Rubbish.
The Cap Controls the Pressure. The same weather on the Rad or the reservoir
tank.

See below taken from
http://www.innerauto.com/Automotive_Definitions/Radiator_Cap_Pressure_Cap/

The radiator cap acts as more than just a "lid" for your radiator; it keeps
your engine cool by sealing and pressurizing the coolant inside it.

What makes the radiator cap special is that it is designed to hold the
coolant in your radiator under a predetermined amount of pressure. If the
coolant was not kept under pressure, it would start to boil, and soon you
would have boiled all of your coolant away.

However, the radiator (or pressure) cap prevents this from happening by
exerting enough pressure to keep the coolant from boiling. Normally, water
(coolant) boils at 212 degrees F, but if the pressure is increased, the
boiling temperature is also increased. Since the boiling point goes up when
the pressure goes up, the coolant can be safely heated to a temperature
above 212 degrees F without boiling.

What makes this important is that the higher the temperature of the coolant
is, the greater the temperature gap between it and the air temperature is.
This is the principle that causes the cooling system to work; the hotter the
coolant is, the faster the heat in it moves to the radiator and the air
passing by. So, a cooling system under pressure takes heat away from the
engine faster, which makes it more efficient.

If your cooling system is under too much pressure, it can "blow its top"! To
prevent this, the radiator cap has a pressure relief valve. The valve has a
preset rating that allows it to take just up to a certain amount of
pressure. When you turn the cap on the filler neck of the radiator, you seal
the upper and lower sealing surfaces of the filler neck. The pressure relief
valve spring is compressed against the lower seal when you lock the cap.

The radiator filler neck has an overflow tube right between the two sealing
surfaces. If the pressure in the cooling system exceeds the preset rating of
your cap, its pressure relief valve allows the lower seal to be lifted from
its seat. Then the excess pressure (coolant, air) can squish through the
overflow tube to the ground or the coolant reservoir.

Once enough pressure has been released (the caps preset rating), the
pressure relief valve is again closed by the spring.

The pressure cap can be tested with a cooling system pressure tester, using
an adapter, to make certain that it is living up to its pressure rating. It
should be replaced if it fails the test.

Note: Most radiator pressure caps are not meant to be removed. Coolant
should always be added through the expansion (overflow) tank. NEVER REMOVE
THE RADIATOR CAP FROM A HOT ENGINE. REMOVING THE PRESSURE CAN CAUSE STEAM TO
SHOOT OUT AND SERIOUSLY BURN YOU
Dave - 26 Jul 2007 01:25 GMT
>>>I have a '97 jetta TD, and I thought I was overheating only at high
>>>speeds,
[quoted text clipped - 67 lines]
> THE RADIATOR CAP FROM A HOT ENGINE. REMOVING THE PRESSURE CAN CAUSE STEAM
> TO SHOOT OUT AND SERIOUSLY BURN YOU

I agree. However, I've seen no evidence that this is a pressurized cap that
vents at a certain pressure.  This is not a radiator cap.  Have read all
replies to date on the 97 model vehicle.  Still waiting...
Dave
dave AKA vwdoc1 - 26 Jul 2007 07:26 GMT
SNIP

> I agree. However, I've seen no evidence that this is a pressurized cap
> that vents at a certain pressure.  This is not a radiator cap.  Have read
> all replies to date on the 97 model vehicle.  Still waiting...
> Dave

If you let your engine overheat...............guess where that coolant will
come out at!  The cap will release the pressure at the bottle so the
hoses/radiator/heater core won't blow.
I still call it a radiator cap since some of these caps were either on the
radiator or on the bottle.  ;-)
Dave - 27 Jul 2007 08:33 GMT
> SNIP
>
[quoted text clipped - 8 lines]
> I still call it a radiator cap since some of these caps were either on the
> radiator or on the bottle.  ;-)

And you, of all people, should know that VW made reservoir tanks with caps
that simply sealed.  No venting...  I'm driving one now.  Still waiting for
evidence.
Dave
dave AKA vwdoc1 - 27 Jul 2007 13:30 GMT
Have you looked at the caps and noticed a device inside of them?  From the
Rabbits to the 2000+ Jettas.
I have not seen one VW/Audi radiator cap yet that did not have some type of
pressure release system built in.
I have not seen one that simply "SEALED"!

Now maybe we are talking about apples and oranges.  The caps will allow air
into the system and excess pressure out.
When you say "VENT" what are you referring to?
No, there is no hose like some vehicles that allow fluid into an overflow
tank when overpressurized and will suck the fluid back in when there is a
vacuum created inside of the coolant system.  Is this what you are thinking
about?

>> SNIP
>>
[quoted text clipped - 13 lines]
> for evidence.
> Dave
Jim Behning - 27 Jul 2007 15:27 GMT
On my 2003 the cap fits in to a tube about 30 mm in diameter. There is
an oring to seal the cap. If antifreeze is released by the inner
mechanism that Dave vwdoc1 is talking about it flow to the outside of
that tube to a secondary column. That column has a drain in it to the
firewall side which drips down the strut tower and on to the ground.

So what VW do you  believe has no vent? That would be contrary to any
design used for the last 50 or more years for an engine that uses
antifreeze. Well at least on the few cars I have seen over my last 47
years. If you read your VW repair manual there will be a spec and
procedure for testing your pressure cap. Look inside the cap, it might
even have the specs but maybe not. Mine did not but it has the
mechanism vwdoc1 mentioned.

>Have you looked at the caps and noticed a device inside of them?  From the
>Rabbits to the 2000+ Jettas.
[quoted text clipped - 27 lines]
>> for evidence.
>> Dave
Willie78 - 30 Jul 2007 04:16 GMT
> I have a '97 jetta TD, and I thought I was overheating only at high speeds,
> but it seams to be loosing coolant threw the vent on the resevoir? (
> presure in cooling system?). Then it begins to overheat.....Since there is
> no rad cap, does the resevoir cap regulate the presure?

Boiling coolant.  A wrong mixure of coolant to H2O or exhaust gasses
getting into the water jacket are first thoughts.  Over pressurization
is common if you have either of the afore-mentioned conditions.  If
you find a new cap and the same thing happens, you have to look at the
above.  Overheating is the key.  Why is this happening???  If there is
a leak (cannot create a constant pressure) in the cooling system,
overheating will occur.  If you have the wrong mixture in the system,
this will occur.  If exhaust gasses are escaping into the cooling
system, this will happen (such as with a blown head gasket).  If
timing is off, this also may occur (although this is probably more of
a long-shot).  Make sure w-pump and thermostat work correctly.  From
there, check for leaks and/or losses of pressurization.  I have a 16v
and have to constantly monitor these things, and I know how far-
reaching these problems may be.  Good luck...........
 
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