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Car Forum / Volkswagen / Water Cooled Volkswagen Cars / September 2008

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what would cause this idle behavior - 84 GTI

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meseal@gmail.com - 22 Sep 2008 13:45 GMT
I have an 84 GTI, ~230k miles.  Car starts great, idles around 900 rpm
for about 30 sec, then idle drops off to about 600-700, so it almost
stalls (and occasionally does).  Over the next 15 minutes, the idle
will slowly creep back up to 800-850, where it remains.  She has new
plugs, wires, rotor, dist. cap, o2 sensor, and a few new vacuum
lines.  I've checked vacuum lines for leaks, found none.  Anything
obvious to check first?  Bentley notes a number of things (thermo-time
switch, cold start valve, aux. air valve, CPR for instance), but not
in any particular order for this kind of problem.  I'm hoping someone
has seen this symptom before and can say what causes it.  Thanks.
Jim Behning - 22 Sep 2008 14:07 GMT
There is a valve on the right side strut tower that boosts the idle. I
think there is one for AC and one for general purposes idle bumpup.
You need to set the idle speed when warm with both of those power
plugs unplugged. That idle speed slowly comes up as the system control
pressure adjusts. It takes a bit of time for the Control Pressure
Regulator to warm up with electrical heat and oil warm up.

Check for vacuum leaks with unlit propane torch or carb cleaner.

>I have an 84 GTI, ~230k miles.  Car starts great, idles around 900 rpm
>for about 30 sec, then idle drops off to about 600-700, so it almost
[quoted text clipped - 6 lines]
>in any particular order for this kind of problem.  I'm hoping someone
>has seen this symptom before and can say what causes it.  Thanks.
meseal@gmail.com - 22 Sep 2008 14:30 GMT
On Sep 22, 9:07 am, Jim Behning
<jimbehn...@doesthisblockpork.mindspring.com> wrote:
> There is a valve on the right side strut tower that boosts the idle. I
> think there is one for AC and one for general purposes idle bumpup.
[quoted text clipped - 17 lines]
>
> - Show quoted text -

Are you talking about the "thing" next to the cold-start valve, that
has a couple vacuum hoses coming into the bottom of it and a couple of
2-wire terminals at the top?  This car has (non-functioning) A/C,
btw.  What is that valve called - I have not seen it described in
Bentley, and never knew what it did.  How does it work?

And by adjusting the idle, I assume you just mean by turning the screw
in back of the throttle body, right?  Thanks for the quick response
Jim, this sounds easy to try.
nutso fasst - 23 Sep 2008 17:41 GMT
Are you talking about the "thing" next to the cold-start valve

Dunno about a GTI, but on my '81 Scirocco the thing below the cold-start
valve is the auxiliary air regulator, and when it went bad the engine would
not idle at all when cold (or even after sitting for a short time).
TBerk - 25 Sep 2008 17:52 GMT
> Are you talking about the "thing" next to the cold-start valve
>
> Dunno about a GTI, but on my '81 Scirocco the thing below the cold-start
> valve is the auxiliary air regulator, and when it went bad the engine would
> not idle at all when cold (or even after sitting for a short time).

The Early model Sciroccos didn't come w/ the two units mention above,
they were likely on the later MkII style Rocs though. Lot of under hood
stuff was changed in '82 and in '84 for that matter.

TBerk
nutso fasst - 26 Sep 2008 01:10 GMT
> > <meseal@gmail.com> wrote in message

news:2730dd33-225f-4d07-af87-5c3d5ca82ed6@d45g2000hsc.googlegroups.com...
> > Are you talking about the "thing" next to the cold-start valve
> >
[quoted text clipped - 5 lines]
> they were likely on the later MkII style Rocs though. Lot of under hood
> stuff was changed in '82 and in '84 for that matter.

All MkI with CIS have a cold start valve and aux air regulator [valve].
There's also an EGR valve in the same general area on engines without a
catalytic converter.
TBerk - 26 Sep 2008 09:50 GMT
>>> <meseal@gmail.com> wrote in message
>>>
[quoted text clipped - 13 lines]
> There's also an EGR valve in the same general area on engines without a
> catalytic converter.

But we're not talking about those but the idle stabilizer mounted on the
shock tower. Right?

TBerk
Lost In Space/Woodchuck - 23 Sep 2008 02:24 GMT
they did that when new off the truck!!! NO kidding!  Try adjusting the CO%
slightly richer.

>I have an 84 GTI, ~230k miles.  Car starts great, idles around 900 rpm
> for about 30 sec, then idle drops off to about 600-700, so it almost
[quoted text clipped - 6 lines]
> in any particular order for this kind of problem.  I'm hoping someone
> has seen this symptom before and can say what causes it.  Thanks.
dave AKA vwdoc1 - 23 Sep 2008 02:37 GMT
Also the Aux Air Valve can be adjusted by loosening the little nut and
sliding it one way or the other and retightening it.
Try idling the engine at 1K when it is warm and see how the idle is during
its next warm up.
Do you have good power during warm up?

Check those fuel injector seals for vacuum leaks.
Signature

later,
(One out of many daves)

>I have an 84 GTI, ~230k miles.  Car starts great, idles around 900 rpm
> for about 30 sec, then idle drops off to about 600-700, so it almost
[quoted text clipped - 6 lines]
> in any particular order for this kind of problem.  I'm hoping someone
> has seen this symptom before and can say what causes it.  Thanks.
meseal@gmail.com - 23 Sep 2008 14:56 GMT
On Sep 22, 9:37 pm, "dave AKA vwdoc1" <vwdoc1nos...@pleasehotmail.com>
wrote:
> Also the Aux Air Valve can be adjusted by loosening the little nut and
> sliding it one way or the other and retightening it.
[quoted text clipped - 23 lines]
>
> - Show quoted text -

So I tried Jim's suggestion, and tweaked the idle screw a little.
Idle is more stable now, but I don't know how disconnecting the idle
air bypass valve (finally found that in the Bentley) would have made a
difference.
Checked for vacuum leaks with a propane torch, including the injector
seals, and got no reaction from that.
As to Woodchuck's comment, THIS car didn't do that new off the truck.
I've had it for 22 years and this a new phenomenon for me.
I will also try to see what happens if I adjust the aux air valve as
Dave suggests.  Power and response is good once I put my foot on the
gas, even when cold.  Could it be a sticking throttle plate, that gets
less sticky as the engine warms up?
Thanks for all your suggestions...
dave AKA vwdoc1 - 23 Sep 2008 19:31 GMT
One person spent $1200 to get a Scirocco saved from the junkyard to start
and idle perfectly at anytime!  OUCH!
Almost everything was needed/addressed even the residual pressure device
(fuel accumulator) located by the fuel pump.

So do you want perfection, or are you willing to compromise with a couple of
quirks with a 24+ year old car?
I prefer spraying carb cleaner at those injector seals, but I don't use
propane anyway!  One day I might!  ;-)

When setting the warm idle BTB ()By The Book), you might have to disconnect
and/or plug components.  Some VWs you have to create a small vacuum leak by
inserting/flipping a fitting.  8^o
Signature

later,
(One out of many daves)

On Sep 22, 9:37 pm, "dave AKA vwdoc1" <vwdoc1nos...@pleasehotmail.com>
wrote:
> Also the Aux Air Valve can be adjusted by loosening the little nut and
> sliding it one way or the other and retightening it.
[quoted text clipped - 24 lines]
>
> - Show quoted text -

So I tried Jim's suggestion, and tweaked the idle screw a little.
Idle is more stable now, but I don't know how disconnecting the idle
air bypass valve (finally found that in the Bentley) would have made a
difference.
Checked for vacuum leaks with a propane torch, including the injector
seals, and got no reaction from that.
As to Woodchuck's comment, THIS car didn't do that new off the truck.
I've had it for 22 years and this a new phenomenon for me.
I will also try to see what happens if I adjust the aux air valve as
Dave suggests.  Power and response is good once I put my foot on the
gas, even when cold.  Could it be a sticking throttle plate, that gets
less sticky as the engine warms up?
Thanks for all your suggestions...
Jim Behning - 23 Sep 2008 19:51 GMT
>On Sep 22, 9:37 pm, "dave AKA vwdoc1" <vwdoc1nos...@pleasehotmail.com>
>wrote:
[quoted text clipped - 39 lines]
>less sticky as the engine warms up?
>Thanks for all your suggestions...
If you know that vintage car well you will on occasion hear a click
when the idle dips. That is that booster (intake air bypass valve) on
the strut tower opening up and letting more air in. That also lets in
more fuel bumping up the idle. If you hear your car clicking a lot
then you know you need to properly adjust the idle speed. No I was not
talking about the warm up air regulator mounted on the intake.

See pages 58-59 of your Bentley Rabbit 1980-1984 gas service manual in
the fuel section. The manual does their procedure different from what
I did. I unplug the connectors on the idle air bypass valve so it is
not trying to boost the idle speed. I adjust my idle speed and then
reconnect the electrical connector. They speak of clamping down on the
air hose so it is not supplying "false" air.

I have never played with the settings on the auxiliary air regulator
but I have often looked at it wanting to but I resisted.

Well if it is running better then you may be done. I did have plenty
of crud in all my fuel screens. I bought my 84 from a junkyard with no
hood, gas cap or seats. I replaced a few injection things due to
clogging over those yeras of ownership. Having a vehicle most its
whole life is much easier to maintain as there hopefully is less jerry
rigging to undo.
dave AKA vwdoc1 - 23 Sep 2008 22:59 GMT
"Jim Behning"  wrote in message

snip

> I have never played with the settings on the auxiliary air regulator
> but I have often looked at it wanting to but I resisted.

Only if you need/want to!  ;-)

> Well if it is running better then you may be done. I did have plenty
> of crud in all my fuel screens. I bought my 84 from a junkyard with no
> hood, gas cap or seats. I replaced a few injection things due to
> clogging over those yeras of ownership. Having a vehicle most its
> whole life is much easier to maintain as there hopefully is less jerry
> rigging to undo.

I seem to remember that some inlet bolts for the fuel distributor could have
a screen on them too.
Jim Behning - 24 Sep 2008 04:32 GMT
>"Jim Behning"  wrote in message
>
[quoted text clipped - 14 lines]
>I seem to remember that some inlet bolts for the fuel distributor could have
>a screen on them too.

Yes they do if no one has removed the screens. I ampretty sure the
lines to the injectors or the ports of the fuel distributor had them
also.
meseal@gmail.com - 24 Sep 2008 14:47 GMT
On Sep 23, 11:32 pm, Jim Behning
<jimbehn...@doesthisblockpork.mindspring.com> wrote:
> On Tue, 23 Sep 2008 16:59:47 -0500, "dave AKA vwdoc1"
>
[quoted text clipped - 24 lines]
>
> - Show quoted text -

So it sounds like I might want to check fuel-flow related items too,
like these little screens.  I know for a fact that the only thing that
has ever been done on the fuel system on this car in its whole life is
replacing the fuel filter every couple of years, and the fuel pump
relay just last month.  Everything else is as it was when it left the
factory, from tank to injectors and everything in between.  I don't
ever remember hearing a 'click' from the air bypass valve, but I never
really listened for it.  I will follow the checks described in Bentley
to see if it is actually functioning.  Bentley doesnt describe how to
repair it though; I wonder if these are available as replacement parts
online?

I don't mind a few quirks and compromises - I'm already living with
plenty of those (window regulator, head liner, balky temp guage, bad
radio reception, a wife and 4 kids....)   But I am trying to keep up
with the driveability things, plus I'm enjoying learning how all this
works after all these years.  Thanks for your help and ideas.
Jim Behning - 25 Sep 2008 02:11 GMT
>On Sep 23, 11:32 pm, Jim Behning
><jimbehn...@doesthisblockpork.mindspring.com> wrote:
[quoted text clipped - 44 lines]
>with the driveability things, plus I'm enjoying learning how all this
>works after all these years.  Thanks for your help and ideas.

Those screens take just a few minutes to clean. Of course you want to
not spill and crud/rust into anything. My car had issues because of a
missing hood and a gas cap. There is a chance your screens are ok
since you owned it since nearly new and kept up on basic maintenance.
SHANE COOK - 27 Sep 2008 07:42 GMT
I just had this same thing and it turned out to be my fuel pressure
regulator was bad.
it was letting fuel into the intake  and failing my low idle CO %  35
bucks at pep boys vs 169 at foreign after market
Jim Behning - 28 Sep 2008 14:49 GMT
I would never imagine Pep Boys would have a cpr. It is an antique car,
it is a low volume part for them...

>I just had this same thing and it turned out to be my fuel pressure
>regulator was bad.
>it was letting fuel into the intake  and failing my low idle CO %  35
>bucks at pep boys vs 169 at foreign after market
dave AKA vwdoc1 - 28 Sep 2008 15:11 GMT
Doesn't even sound right since the CPR on a 1984 would not let fuel into the
intake directly!
Maybe the fuel pressure regulator on a 1988+ Digifant fuel injection system.

>I would never imagine Pep Boys would have a cpr. It is an antique car,
> it is a low volume part for them...
[quoted text clipped - 3 lines]
>>it was letting fuel into the intake  and failing my low idle CO %  35
>>bucks at pep boys vs 169 at foreign after market
meseal@gmail.com - 29 Sep 2008 13:54 GMT
On Sep 28, 10:11 am, "dave AKA vwdoc1"
<vwdoc1nos...@pleasehotmail.com> wrote:
> Doesn't even sound right since the CPR on a 1984 would not let fuel into the
> intake directly!
[quoted text clipped - 9 lines]
>
> - Show quoted text -

Update on situation from the original post:

Last week, the problem got a lot worse.  After idling better for a
couple days, she stopped idling at all.  If I lifted my foot off the
gas, engine warm, she just sputtered down and died.  So I had to
feather the gas pedal constantly while working brake and clutch with
the left foot.  I drove like that for 2 days - it's very hard to work
3 pedals simultaneously with only 2 legs.

This weekend I did the following:
- tested the cold start valve per Bentley; sprays fine, no leaks.
- removed and cleaned and lubed the throttle body.  Pretty cruddy on
the inside.
- removed and cleaned the sensor plate (?) in the air flow meter.  It
too was cruddy on the bottom.  Also noticed that it was sitting a
couple mm's lower than the info in Bentley indicated it should.  I
bent the little spring below the lever to raise it up, so now the top
of the plate is even with the top of the narrowest part of the
venturi.  I don't think this changes the mixture.
- replaced 4 vacuum hose connectors; they seemed ok, but a little dry-
rotted on the outside cloth covering.
- installed an o-ring on the idle screw shaft.  There is some sort of
plastic sealing ring on it, but the screw felt too loose and turned
too easily, so this tightened it up and sealed it good.

Car idled smooth at 1100 rpm this morning; I'll need to crank the idle
screw back down I think.  Keeping my fingers crossed.....

Don't know what of the above actions had the most effect.  I suspect
adjusting the sensor plate had the most impact.
 
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