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Car Forum / Volkswagen / Water Cooled Volkswagen Cars / July 2009

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cv joint? whomp whomp whomp when under power

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bajords9@gmail.com - 23 Mar 2009 05:49 GMT
Hi,
An '85 Golf 8v, auto transmission. 262,000 kilometres. When
accelerating or pulling up a hill, I can feel and hear a slight whomp
whomp whomp in the front, most likely from the area of the left front
tire. I can feel the thumping through the steering wheel. The whomp
whomp is at the same frequency as the revolution of the tires so I
don't think it's an engine problem which would be at a much higher
frequency. At low speeds the steering wheel will wobble a bit back and
forth. Initially I thought it was a separated belt in the tire, but
doing a tire rotation and switching the axles the tires sit on didn't
change anything. Also the tire shop said the tires were not the
problem. I've lifted the car and rotated the tires and the left front
wheel bearing sounds fine and quiet, though I haven't entirely
eliminated the wheel bearing as the culprit.

 When easing off the throttle after accelerating or after pulling up
a hill, the whomp whomp whomp goes away. The whomping is also absent
when going down hill and using the engine as the brake.

 If I slowly turn in a circle with the steering wheel turned fully to
the left, I can hear a click. That is, there is one click per tire
revolution instead of a click for every ball in the cv joint . I don't
think the tire is rubbing on anything when the steering wheel is
turned fully left or right.

 So looking for some thoughts? Left outer CV joint? Wheel bearing?

 My other thought is the tranny. Since the time of the last
transmission service a couple of years ago I've noticed the tranny
fluid is way over the full mark. Could an overfull tranny be causing
some backlash in the torque converter? However, the whomping noise is
more recent than the tranny service so probably unrelated to the
tranny.

Thanks in advance for any diagnostic tips or confirmation it's the CV
joint.
-Tony
pfjw@aol.com - 23 Mar 2009 13:27 GMT
On Mar 23, 12:49 am, bajor...@gmail.com wrote:

>   If I slowly turn in a circle with the steering wheel turned fully to
> the left, I can hear a click. That is, there is one click per tire
[quoted text clipped - 3 lines]
>
>   So looking for some thoughts? Left outer CV joint? Wheel bearing?

Likely as you suggest, CV joint(s) going.

But that should be diagnosed with the vehicle on a lift and both axles
free. Given the age of the vehicle and the mileage, you might check
both axles.

In any case, don't drive anywhere 'at speed' until you get a proper
diagnosis. If you lose a joint you won't go, or possibly worse.

Peter Wieck
Melrose Park, PA
Tony49122 - 23 Mar 2009 18:58 GMT
On Mar 23, 5:27 am, "p...@aol.com" <p...@aol.com> wrote:
> But that should be diagnosed with the vehicle on a lift and both axles
> free. Given the age of the vehicle and the mileage, you might check
> both axles.

Thanks Peter,
 I had the front end on jack stands and was rotating the left then
right wheels while having the steering wheel cranked to the locks one
side then the other. The bearings were silent and there was no
clicking noise. I can only hear the click when turning a tight circle
with some power applied. Again it's not click click click, but
click.....................................then click on the next 360
deg of tire rotation, which I initially thought was something with the
tire.

 Also, would a failing cv joint cause wobble in the steering wheel?

 I have 20,000 km on the right outer cv joint and 10,000 km on the
left outer. My understanding is the inner cv joints are un-affected by
the position of the steering wheel? The inner cv joints are original.

thanks.
-Tony
pfjw@aol.com - 23 Mar 2009 20:47 GMT
>   I have 20,000 km on the right outer cv joint and 10,000 km on the
> left outer. My understanding is the inner cv joints are un-affected by
> the position of the steering wheel? The inner cv joints are original.

Well.... Hmmmm....

Thump that you can feel at the wheel. So. Please forgive some silly
questions as I expect all the 'right' answers.

a) The tires are balanced?
b) Haven't hit any pot-holes recently or bent a rim/wheel?
c) Wheel bearings (NOT CV joints) are all present, correct and intact?
d) Do the axles have the correct 'play' (in/out)?

Sometimes when they spin free of load there is not enough load on them
to show the 'flat' spot.

Peter Wieck
Melrose Park, PA
Tony49122 - 24 Mar 2009 07:04 GMT
On Mar 23, 12:47 pm, "p...@aol.com" <p...@aol.com> wrote:
> Thump that you can feel at the wheel. So. Please forgive some silly
> questions as I expect all the 'right' answers.
[quoted text clipped - 9 lines]
> Peter Wieck
> Melrose Park, PA

Hi Peter,
 Good questions.
a) It's been a while since I've had the tires balanced, but the tire
wear suggests they are okay.
b) No recollection of hitting any major pot holes or protruding man
holes.
c) I'm not so sure the state of the wheel bearings. I've lifted the
front end and hand-spun the wheels. All sounds normal, but there was
no load on the bearings. Shaking the tire/wheel doesn't reveal any
thing lose.
d) Axle nuts torqued to 195 ft.lbs. I did the outer CV joints so
torqued the nuts myself.

I have a wheel bearing on the shelf and can put that on (have never
done it, but have recently bought a 12 ton press that's dying to be
used), but I'm not entirely sure that's what is the problem. I don't
mind replacing parts to rule out problems. The shop would probably do
the same at higher cost to me.
dave AKA vwdoc1 - 24 Mar 2009 13:00 GMT
To double check to see if the front wheel bearing is bad I usually take off
the brakes and remove the CV Joint out of the hub so I can spin the hub
freely by hand.  Then I can both listen to it AND feel it as I rotate it.

I would not think that the front wheel bearing would create a whomp noise
though, but at least you can also try moving your CV Joints around to see if
they bind.  ;-)

BTW I prefer to TEST parts before ordering new parts, but I am a CB.  ;-)
Signature

later,
(One out of many daves)

On Mar 23, 12:47 pm, "p...@aol.com" <p...@aol.com> wrote:
> Thump that you can feel at the wheel. So. Please forgive some silly
> questions as I expect all the 'right' answers.
[quoted text clipped - 9 lines]
> Peter Wieck
> Melrose Park, PA

Hi Peter,
 Good questions.
a) It's been a while since I've had the tires balanced, but the tire
wear suggests they are okay.
b) No recollection of hitting any major pot holes or protruding man
holes.
c) I'm not so sure the state of the wheel bearings. I've lifted the
front end and hand-spun the wheels. All sounds normal, but there was
no load on the bearings. Shaking the tire/wheel doesn't reveal any
thing lose.
d) Axle nuts torqued to 195 ft.lbs. I did the outer CV joints so
torqued the nuts myself.

I have a wheel bearing on the shelf and can put that on (have never
done it, but have recently bought a 12 ton press that's dying to be
used), but I'm not entirely sure that's what is the problem. I don't
mind replacing parts to rule out problems. The shop would probably do
the same at higher cost to me.
631grant - 25 Mar 2009 20:19 GMT
If replacing your front wheel bearings is like on my '97 Jetta, you don't
need to take your steering knuckle off of the car to press the bearing if
you borrow a press system from your local Advance Auto or other shop.  It's
like a Greenlee Punch, if you're familiar with that.  Basically a threaded
rod and various sized punches to push the bearing out and back in.  Saves a
lot of work, possible damage to joints and no alignment needed.  I got mine
from German Auto Parts with a deposit and freight charge but the local shops
have them now.

On Mar 23, 12:47 pm, "p...@aol.com" <p...@aol.com> wrote:
> Thump that you can feel at the wheel. So. Please forgive some silly
> questions as I expect all the 'right' answers.
[quoted text clipped - 9 lines]
> Peter Wieck
> Melrose Park, PA

Hi Peter,
 Good questions.
a) It's been a while since I've had the tires balanced, but the tire
wear suggests they are okay.
b) No recollection of hitting any major pot holes or protruding man
holes.
c) I'm not so sure the state of the wheel bearings. I've lifted the
front end and hand-spun the wheels. All sounds normal, but there was
no load on the bearings. Shaking the tire/wheel doesn't reveal any
thing lose.
d) Axle nuts torqued to 195 ft.lbs. I did the outer CV joints so
torqued the nuts myself.

I have a wheel bearing on the shelf and can put that on (have never
done it, but have recently bought a 12 ton press that's dying to be
used), but I'm not entirely sure that's what is the problem. I don't
mind replacing parts to rule out problems. The shop would probably do
the same at higher cost to me.
Tony49122 - 29 Mar 2009 08:18 GMT
> If replacing your front wheel bearings is like on my '97 Jetta, you don't
> need to take your steering knuckle off of the car to press the bearing if
[quoted text clipped - 4 lines]
> from German Auto Parts with a deposit and freight charge but the local shops
> have them now.

Hi,
 I had a chance to look at the car again today and had it up on
jackstands. With steering wheel turned fully left or right and
rotating the tires, there was no noise. No clicking. But then, there
was no torque on the CV joints. On the driver side, one of the brake
pads is rubbing periodically, on every rotation. I noticed that the
pads on the driver side wear faster than the passenger, so maybe a
sticking caliper.

 Grabbing the driver side wtire at 12 o'clock and 6 o'clock and
rocking the tire, there is the slightest of movement. However, when
grabbed at 3 and 9 o'clock, there is no movement. On passenger side,
there is no movement when the tire is grabbed at any position. The
movement on the driver side is small. I put a screwdriver against the
shock assesmbly and rested the screwdriver handle on top of the tire
to observe the amount of back and forth movement. I estimate the side
to side movement at the top of the tire was about 0.5 to 1 mm. More
like I could feel the movement but couldn't really see it. So I'm back
to thinking it's wheel bearing...???

 I returned the press and got a bearing puller similar to this one
http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=45210
today. But I discovered I can't pull the hub off with it. Others
describe an ABS adapter for pulling the hub like this (see step #17)
http://www.dubdiy.net/drivetrain/e.html  Maybe I can get a short
length of steel pipe to sit overv/around the hub (I don't have ABS)
and rest on the steering knuckle. The bearing puller plate would rest
on the pipe and the hub would pull and slide into the length of pipe.
Would this work?

Alternatively, are people using a slide hammer to remove the hub from
the knuckle? It's several hundred dollars investment in tools, but I
figure it'll pay for itself with a couple of DIY jobs and not having
to bring the car to a shop and my down time.

So wondering how I get the hub off. Thanks. This is all new territory
for me.
bajords9@gmail.com - 29 Mar 2009 16:46 GMT
>  So wondering how I get the hub off. Thanks. This is all new territory
> for me.

Been doing some more research. I searched on google for a hub puller
and came across tools like an OTC 7208A hub puller
http://www.amazon.com/dp/B0002SRF6C?smid=ATVPDKIKX0DER&tag=nextag-auto-delta-20&
linkCode=asn

but I don't think this will work on a Golf...nothing to push on with
the central threaded bolt. However the solution may be simpler, I
found this excellent description http://www.norcalgticup.com/frontwheelbearingr&r.html
and the technique uses a couple of long bolts threaded into the holes
where the wheel lug bolts normally go, and pressure is applied to the
knuckle and the hub should come out. Am I on the right track?
dave AKA vwdoc1 - 29 Mar 2009 20:05 GMT
JMHO but I would not want to use that OTC 7208A hub puller against the CV
Joint (driveshaft) or even with a slide hammer.  You can try it with a GOOD
slide hammer and let us know if it works easily.  ;-)
BTW Getting the hub out of the wheel bearing is the hardest part of the job
along with getting the outer race of the wheel bearing off of the hub!  ;-)
I have broken a slide hammer trying to get the hub out, but it was not a
professional slide hammer.
PLEASE someone correct me if I am wrong about using the OTC hub puller
against the driveshaft and I will buy one instantly!  lol

I can use a baby sledge hammer, or my impact hammer, with adapters/sockets
to get them out.  WEAR HAND AND GOOD EYE PROTECTION!!  Ear protection is
nice to use too!  ;-)

Maybe those long bolts will work for you.  They might and that would be a
very inexpensive option for you.
With vehicles equipped with Antilock Brake Systems, I sometimes find hubs
with the ABS tone rings on them and IIRC the long bolts does not work on
those hubs.  :-(
Signature

JMHO
later,
(One out of many daves)

On Mar 29, 12:18 am, Tony49122 <tony49...@gmail.com> wrote:
> So wondering how I get the hub off. Thanks. This is all new territory
> for me.

Been doing some more research. I searched on google for a hub puller
and came across tools like an OTC 7208A hub puller
http://www.amazon.com/dp/B0002SRF6C?smid=ATVPDKIKX0DER&tag=nextag-auto-delta-20&
linkCode=asn

but I don't think this will work on a Golf...nothing to push on with
the central threaded bolt. However the solution may be simpler, I
found this excellent description
http://www.norcalgticup.com/frontwheelbearingr&r.html
and the technique uses a couple of long bolts threaded into the holes
where the wheel lug bolts normally go, and pressure is applied to the
knuckle and the hub should come out. Am I on the right track?
Jim Behning - 30 Mar 2009 03:38 GMT
I have used some bolts on my 84 Rabbit to press the hub out of the
hub. Then I used a 1" bolt, some steel plates, some lengths and
diameters of pipe to make a press. Also about 2 foot of pipe on a 3/4"
ratchet for the pressing out and in of the bearings.

I suppose you have seen enough articles with your google search to get
the concept.

http://www.gtishrine.com/wheelbearing.php

>JMHO but I would not want to use that OTC 7208A hub puller against the CV
>Joint (driveshaft) or even with a slide hammer.  You can try it with a GOOD
[quoted text clipped - 29 lines]
>where the wheel lug bolts normally go, and pressure is applied to the
>knuckle and the hub should come out. Am I on the right track?
dave AKA vwdoc1 - 30 Mar 2009 04:54 GMT
That is a perfect link to show the ABS tone ring on the back of the hub.
;-)
I think you can now imagine why the long bolts might not work on these hubs
to pull them off.

I was contemplating purchasing that Schley Products 63500 VW bearing puller
tool and probably will one day.  I use that Harbor Freight tool and it does
what yours does.
But whatever works!  lol

>I have used some bolts on my 84 Rabbit to press the hub out of the
> hub. Then I used a 1" bolt, some steel plates, some lengths and
[quoted text clipped - 42 lines]
>>where the wheel lug bolts normally go, and pressure is applied to the
>>knuckle and the hub should come out. Am I on the right track?
Tony49122 - 04 Apr 2009 03:39 GMT
On Mar 29, 12:05 pm, "dave AKA vwdoc1"
<vwdoc1nos...@pleasehotmail.com> wrote:
> JMHO but I would not want to use that OTC 7208A hub puller against the CV
> Joint (driveshaft) or even with a slide hammer.  
>
> Maybe those long bolts will work for you.  They might and that would be a
> very inexpensive option for you.

An update. I had no luck finding the Schley C-shaped tool here in
Western Canada for pressing out the hub from the back. Also I couldn't
find any bolts longer than my existing wheel bolts for working the hub
out. After several more evenings of reading and watching youtube
videos on how to do a bearing job, it seems appropriate to use a slide
hammer. I ended up investing in a hammer kit figuring I could use it
on the next car which likely would have ABS. The kit comes with
assorted screw type pullers in addition to the slide hammer and arched
bracket that attaches to the hub. There was a great video (which I
can't find again!) by a European tool manufacturer demonstrating their
air driven tool for pressing out/in the drive shaft and bearings. In
that video, they used a slide hammer to remove the hub with 3 blows.
Now I'm having second thoughts on the slide hammer as I saw another
video where the backyard mechanic tightened a bearing splitter between
the hub and knuckle and just used the regular wheel bolts to work the
hub off. The bearing splitter gave a nice surface for pushing against
with all 4 wheel bolts. That was a nice, low impact approach. I'm
aiming to change the bearing this weekend, will update again.

I checked prices on alternatives. VW dealership: $390 for bearing job
+ $120 alignment + taxes + shop fees (rags, consumables) = about
$600.  Take knuckle off myself and bring to a shop: $40 to press out/
in + $100 for alignment = about $140. I think I'll invest in the tools
and lean to do it myself.
Jim Behning - 04 Apr 2009 04:03 GMT
>On Mar 29, 12:05 pm, "dave AKA vwdoc1"
><vwdoc1nos...@pleasehotmail.com> wrote:
[quoted text clipped - 28 lines]
>in + $100 for alignment = about $140. I think I'll invest in the tools
>and lean to do it myself.

You do not find tools like that locally. You find them on the internet
from a reputable vendor and you order. Or you get out your metal
bandsaw and cut of pipe to make your own tool. I order parts and tools
often enough as no parts house has the tools or quality parts I want.

Buy bolt extenders. I dig through my scrap metal pile. find some 1/8"
and 1/4" plate to shim out contact points to pess against.

I think my bearing splitter has some half inch threaded bolt holes
that I made use of. It has been 6-7 years since the last time I did
wheel bearings.
bajords9@gmail.com - 04 Apr 2009 05:14 GMT
On Apr 3, 8:03 pm, Jim Behning
<jimbehn...@doesthisblockpork.mindspring.com> wrote:
> You do not find tools like that locally. You find them on the internet
> from a reputable vendor and you order. Or you get out your metal
[quoted text clipped - 7 lines]
> that I made use of. It has been 6-7 years since the last time I did
> wheel bearings.

Hi Jim,
 Thanks, wish I had a bone yard for parts and bits and pieces. I
generally have to buy even my scrap, sad eh? I considered making my
own hub adapter buying the 6" length of pipe from a metal fabricator
and have them cut a piece of plate for a cross piece and drill a
hole.  I checked on-line mail order, but the places either don't ship
to Canada or they charge exorbitant shipping costs.It's like we're a
foreign country or something (joking), plus there are the customs fees
and taxes. Funny the auto tool places don't carry things like the ABS
adapter to go along with the front wheel bearing kit. You'd think
there would be a demand locally.

 So pressing against the bearing splitter is a good way to go? I
haven't used the slide hammer kit, maybe I can return it (same place I
returned the press). Hah.
bajords9@gmail.com - 04 Apr 2009 05:16 GMT
Sorry folks, not paying attention to which computer I'm using to
monitor the discussion. Posts from bajords9 and tony49122 are mine.
-Tony
SFC - 04 Apr 2009 10:18 GMT
An update. I had no luck finding the Schley C-shaped tool here in
Western Canada for pressing out the hub from the back. Also I couldn't
find any bolts longer than my existing wheel bolts for working the hub
out. After several more evenings of reading and watching youtube
videos on how to do a bearing job, it seems appropriate to use a slide
hammer. I ended up investing in a hammer kit figuring I could use it
on the next car which likely would have ABS. The kit comes with
assorted screw type pullers in addition to the slide hammer and arched
bracket that attaches to the hub. There was a great video (which I
can't find again!) by a European tool manufacturer demonstrating their
air driven tool for pressing out/in the drive shaft and bearings. In
that video, they used a slide hammer to remove the hub with 3 blows.
Now I'm having second thoughts on the slide hammer as I saw another
video where the backyard mechanic tightened a bearing splitter between
the hub and knuckle and just used the regular wheel bolts to work the
hub off. The bearing splitter gave a nice surface for pushing against
with all 4 wheel bolts. That was a nice, low impact approach. I'm
aiming to change the bearing this weekend, will update again.

I take off the whole knuckle and hammer out the hub with a few blows. I
press out the outer bearing ring with a piece of pipe in a vice. I then use
the old  bearing outer ring to press in the new one. The only tricky thing
is to support the inner ring while pressing in the center, I use another
pipe for that also. So all I use are some pieces of pipe of various
dimensions, the old bearing and a vice.

SFC
dave AKA vwdoc1 - 04 Apr 2009 13:36 GMT
WARNING WILL ROBINSON.....................Do you have ABS brakes on this VW?
Tone ring will cause you to remove it only certain ways!!!

Yes the removal of the hub and the race that usually gets stuck onto it are
the problems.
YES you can beat it out of the wheel bearing!

http://www.amazon.com/OTC-6537-HubTamer-Elite-Service/dp/B000O1E54W/ref=pd_bbs_s
r_1?ie=UTF8&s=hi&qid=1238847629&sr=8-1

Should be able to handle 99% of the job.
And your bearing splitter should handle that last 1% of allowing you to pull
that race off.

IF you get the hub out of the wheel bearing then a less expensive tool kit
like ebay item # 250400102826 will work like the Hub Tamer kit.  ;-)

> An update. I had no luck finding the Schley C-shaped tool here in
> Western Canada for pressing out the hub from the back. Also I couldn't
[quoted text clipped - 23 lines]
>
> SFC
Tony49122 - 05 Apr 2009 07:09 GMT
> I'm aiming to change the bearing this weekend, will update again.

I did the deed today. The job went relatively smoothly. Things I
learned are below. But first, unfortunately the new bearing and new
hub didn't correct the whomp whomp sounds when under load nor the
wobble in the steering wheel. I'm pretty disappointed. On the test
drive I drove around in tight circles forwards and backwards with the
steering wheel at one lock or the other. No clicking noises so I'm
putting the cv joints low on the culprit list. I've noticed the inside
driver side brake pads are wearing faster than the passenger side,
particularly the driver inside pad. My next test is to put in some old
rotors to see if the current driver side one is warped. But there is
no pulsing on the brake pedal when braking. My other thought is
something in the auto tranny but getting in there is beyond my
abilities.

Anyways, lessons learned and comments. I won't repeat describing the
detailed steps as they are well documented elsewhere including how-to
videos on youtube.
1. To free the drive axle, some people advise to remove the 3 bolts on
the ball joint bracket on the lower arm. I find disconnecting the
horizontal bolt through the ball joint and pushing the arm down to
free the stud is easier and faster. Any downsides to this? Also the
bearing kit includes a new ball joint bolt and lock nut.

2. Slide hammer worked well and fast. I started with baby blows to get
the feel. It took about 10 blows to pop the hub out.The part that
mounts to the hub where you screw in the slide hammer was a bit too
large, the smallest hole spacing barely fit the VW hub and  the wheel
bolts wouldn't tighten down. Next time I'll get some regular bolts
without the spherical part that's on the wheel bolts. The slide hammer
kit is like this one http://us.st12.yimg.com/us.st.yimg.com/I/sjdiscounttools_2049_4387358
and the mount I'm talking about is the item on the far right.

3. I broke a good screwdriver getting the old snap rings out. Advice:
get some large and hefty snap ring pliers to fit the snap rings to
make the job easier. The snap ring is bigger and stiffer than others
you'd find on the car.

4. The old race was really stuck on the hub. None of the bearing
pullers I had would get enough purchase to budge the race. The best I
could do was budge it with a cold chisel and hammer, then the chisel
bottomed out in the 2 notches and I couldn't move it anymore. I don't
have a grinder or dremel to do that trick nor did I have a bearing
breaker.I ended up running out to buy a new hub.

5. Removing the old bearing went smoothly. Advice: make sure you have
a socket that fits the bolt on the hub remover and a wrench that fits
the long nut on the back. They are fairly large size and not in the
range of sizes you'd use normally on the car. On my kit
http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=45210
the bolt takes a 38 mm socket and the nut takes a 36 mm wrench.

6. Pressing in the new bearing went smoothly, No surprises.

7. Pressing in the hub, using the old race for size, I picked a
backing disk for the hub tool that would press on the inner race. But
I forgot to account for the snap ring in the hub. So when I pressed in
the hub, the backing disk was pressing on the snap ring in the hub and
not the inner race. I think in pressing in the hub, I pressed out the
inner race by the thickness of the snap ring. I picked a smaller diam.
disk to fit inside the snap ring and seated the hub the rest of the
way. Dang, I wonder if I ruined the bearing? I'll know in a few weeks
or months.

8. The rest of the assembly went smoothly: tighten ball joint nut,
install rotor, pads, and caliper. Attach wheel. Lower car and tighten
up the wheel bolts and axle nut and test drive.

The new bearing removed the previous wobble when I rocked the tire by
grabbing it at 12 and 6 o'clock, so I corrected something but the main
complaint still persists.

Thanks for making your way through these long posts.
dave AKA vwdoc1 - 05 Apr 2009 13:33 GMT
Well congrats and thanks for letting us know what you had to do and how you
did it.
I might have to try a good heavy slide hammer next time.  ;-)
I usually feel how the hub rotates after reassembly.  It needs to rotate
very smoothly and quietly.

So the whomp noise is still in the front?
Did you switch the front tires to the rear?
The inner CV Joints might cause issues like yours.  You might want to check
them out.

I did the deed today. The job went relatively smoothly. Things I
learned are below. But first, unfortunately the new bearing and new
hub didn't correct the whomp whomp sounds when under load nor the
wobble in the steering wheel. I'm pretty disappointed. On the test
drive I drove around in tight circles forwards and backwards with the
steering wheel at one lock or the other. No clicking noises so I'm
putting the cv joints low on the culprit list. I've noticed the inside
driver side brake pads are wearing faster than the passenger side,
particularly the driver inside pad. My next test is to put in some old
rotors to see if the current driver side one is warped. But there is
no pulsing on the brake pedal when braking. My other thought is
something in the auto tranny but getting in there is beyond my
abilities.

Anyways, lessons learned and comments. I won't repeat describing the
detailed steps as they are well documented elsewhere including how-to
videos on youtube.
1. To free the drive axle, some people advise to remove the 3 bolts on
the ball joint bracket on the lower arm. I find disconnecting the
horizontal bolt through the ball joint and pushing the arm down to
free the stud is easier and faster. Any downsides to this? Also the
bearing kit includes a new ball joint bolt and lock nut.

2. Slide hammer worked well and fast. I started with baby blows to get
the feel. It took about 10 blows to pop the hub out.The part that
mounts to the hub where you screw in the slide hammer was a bit too
large, the smallest hole spacing barely fit the VW hub and  the wheel
bolts wouldn't tighten down. Next time I'll get some regular bolts
without the spherical part that's on the wheel bolts. The slide hammer
kit is like this one
http://us.st12.yimg.com/us.st.yimg.com/I/sjdiscounttools_2049_4387358
and the mount I'm talking about is the item on the far right.

3. I broke a good screwdriver getting the old snap rings out. Advice:
get some large and hefty snap ring pliers to fit the snap rings to
make the job easier. The snap ring is bigger and stiffer than others
you'd find on the car.

4. The old race was really stuck on the hub. None of the bearing
pullers I had would get enough purchase to budge the race. The best I
could do was budge it with a cold chisel and hammer, then the chisel
bottomed out in the 2 notches and I couldn't move it anymore. I don't
have a grinder or dremel to do that trick nor did I have a bearing
breaker.I ended up running out to buy a new hub.

5. Removing the old bearing went smoothly. Advice: make sure you have
a socket that fits the bolt on the hub remover and a wrench that fits
the long nut on the back. They are fairly large size and not in the
range of sizes you'd use normally on the car. On my kit
http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=45210
the bolt takes a 38 mm socket and the nut takes a 36 mm wrench.

6. Pressing in the new bearing went smoothly, No surprises.

7. Pressing in the hub, using the old race for size, I picked a
backing disk for the hub tool that would press on the inner race. But
I forgot to account for the snap ring in the hub. So when I pressed in
the hub, the backing disk was pressing on the snap ring in the hub and
not the inner race. I think in pressing in the hub, I pressed out the
inner race by the thickness of the snap ring. I picked a smaller diam.
disk to fit inside the snap ring and seated the hub the rest of the
way. Dang, I wonder if I ruined the bearing? I'll know in a few weeks
or months.

8. The rest of the assembly went smoothly: tighten ball joint nut,
install rotor, pads, and caliper. Attach wheel. Lower car and tighten
up the wheel bolts and axle nut and test drive.

The new bearing removed the previous wobble when I rocked the tire by
grabbing it at 12 and 6 o'clock, so I corrected something but the main
complaint still persists.

Thanks for making your way through these long posts.
Jim Behning - 05 Apr 2009 18:20 GMT
Good job on the bearing. I like to spin those tires to make sure they
run true. I have not suffered it but I wonder if a tire can have a
defect you can hear but not see. I remember nylon belted tires in the
winter were mighty noisy for a few miles until they warmed up or
evened out.

>Well congrats and thanks for letting us know what you had to do and how you
>did it.
[quoted text clipped - 80 lines]
>
>Thanks for making your way through these long posts.
Tony49122 - 31 May 2009 03:45 GMT
Hi,
 I'm the original poster, still trying to diagnose the whomp whomp
sound and vibration. I've decided to swap out the passenger side drive
shaft. The inner CV is original (24 years, 264,000 km), the outer is a
couple of years old but there's a clicking noise when I crank the
steering wheel far left. It could be the plunge joint on the inner or
premature failure of the outer. The price for a replacement shaft is
less than for the inner + outer CV joints on their own.

 Anyways I have the drive shaft out but for the life of me can't get
the pins out to take the vibration damper off. The damper looks like 2
rubber halves with a split pin going through the overlapping halves,
each pin at 180 deg to the other. But no amount of hammering with a
drift pin is moving either split pin. LIkely well rusted in place.

 It's getting late so I'm going to put the replacement shaft in
without the damper. Is that okay? This is a city car and 95% of the
time is on city streets doing max 40 mph/60km/h with occasional 55 mph/
80km/h on highway for maybe 5-10 minutes. So okay to run without the
damper? Am I going to eventually destroy something?

thanks,
-Tony
dave AKA vwdoc1 - 31 May 2009 04:08 GMT
I have seen many shafts without that vibration damper and I don't think they
come off easy!

> Hi,
>  I'm the original poster, still trying to diagnose the whomp whomp
[quoted text clipped - 19 lines]
> thanks,
> -Tony
Tony49122 - 31 May 2009 07:12 GMT
> I've decided to swap out the passenger side drive shaft

That did it, the whomp whomp resolved. I don't know if it was the
inner or the outer CV joint though. Car runs smoothly now. The
steering wheel wobble is still there at low speeds, I'm suspecting
brake rotors, will swap out on next brake job.
dave AKA vwdoc1 - 31 May 2009 14:24 GMT
Probably inner CVJ.........look at the old driveshaft and test the joints!

something is bent/bad causing the steering wheel to wobble:
1. wheel or tire............check both since the tire might have a bulge in
it (slipped belt?) or flat spot
2. wheel hub bent (I have machined one flat again on a car)

unlikely it is the brake rotor unless there is some debris between the hub
and rotor or you are applying the brakes when the steering wheel wobbles.
;-)
I find quite a few with debris in there!  8^o

JMHO
Signature

later,
(One out of many daves)

> I've decided to swap out the passenger side drive shaft

That did it, the whomp whomp resolved. I don't know if it was the
inner or the outer CV joint though. Car runs smoothly now. The
steering wheel wobble is still there at low speeds, I'm suspecting
brake rotors, will swap out on next brake job.
Tony49122 - 01 Jun 2009 06:53 GMT
On May 31, 6:24 am, "dave AKA vwdoc1" <vwdoc1nos...@pleasehotmail.com>
wrote:
> Probably inner CVJ.........look at the old driveshaft and test the joints!
>
> unlikely it is the brake rotor unless there is some debris between the hub
> and rotor or you are applying the brakes when the steering wheel wobbles.

Hi Dave,
  I gave the 2 CV joints a quick swivel. The outer seemed fine, the
inner seemed to bind but I may have swiveled to too great an angle. It
was late so I didn't investigate further. But I'll look at it again.
It'd be good to identify the culprit for future reference.

  Re: debris, good thought, when I took the rotor off, I was
surprised at how much rust there was chunking off the inside
circumference of the depression in the back of the rotor that fits
over the hub. Big long, flakes. I'll check again to make sure the
rotor is on flat against the hub. Also I'll try a tire rotation again
to see if I can isolate the wobble. Otherwise the car is running great
again. Thanks for all your help.
Tony49122 - 10 Jul 2009 04:38 GMT
> "Tony49122" <tony49...@gmail.com> wrote in message
> That did it, thewhompwhompresolved. I don't know if it was the
> inner or the outer CV joint though. Car runs smoothly now.

Mystery solved on whether it was the inner or outer CV joint.I had a
chance this past weekend to inspect the inner and outer cv joint on
the old shaft. The whomp whomp was caused by wear in one race on the
inner cv joint (Dave you called that one right, right from the
beginning). One ball bearing had worn a slight groove in the inner
race. The other 5 races were fine. That would explain the whomp coming
once every tire revolution. I salvaged the outer CV joint for reuse.
dave AKA vwdoc1 - 10 Jul 2009 15:23 GMT
Was that me?  <g>
Glad you tore it down and let us know what you found!  ;-)

>> "Tony49122" <tony49...@gmail.com> wrote in message
>> That did it, thewhompwhompresolved. I don't know if it was the
[quoted text clipped - 7 lines]
> race. The other 5 races were fine. That would explain the whomp coming
> once every tire revolution. I salvaged the outer CV joint for reuse.
Nate Nagel - 31 May 2009 13:12 GMT
> Hi,
>   I'm the original poster, still trying to diagnose the whomp whomp
[quoted text clipped - 19 lines]
> thanks,
> -Tony

I've never had a car with that vibration damper in place, and never had
a problem.  Well, I take that back, my '84 Scirocco ate some bearings in
the transaxle and wouldn't keep oil in itself, but it was leaking out
the driver's side output flange not the passenger side.

nate

Signature

replace "roosters" with "cox" to reply.
http://members.cox.net/njnagel

Tony49122 - 05 Apr 2009 19:18 GMT
Hi Dave and Jim,
 The new bearing spins quietly and smoothly. Nice, and no axial play
when rocking the tire.

 Re: tires, I've rotated the tires and the whomping sound and
sensation doesn't change. I brought the car back to Kal Tire and they
took it on a road test. The fellow  said the tires were okay, no
separated belts or other defects, and the problem is elsewhere,
something mechanical. So unlikely all 4 tires have the same defect.
The whomping is there whether the tires are cold or  warm.

 I have to bring the car in for the annual AirCare test as a
requirement to renew the insurance. The car goes on a dynanmo rig with
sensors stuck in the exhaust pipe. From the waiting room, I'm about 5
feet from the left front wheel, so will look for any out of round or
wobble condition. I looked last year but nothing was obvious.

 Looks like I'll change out the left inner CV joint. That was one I
had a problem with repacking and getting the balls and cage back in. I
was one cog out and the joint wouldn't rotate. I didn't have any load
on the joint, it was still in the assembly processes. I can't imagine
my hand pressure trying to turn it damaged anything then?

 Will update again when I get the left inner CV joint changed out.
It's the original with 262,000 kilometres on it. Dang, things don't
last these days eh? :)

 It may seem expensive to replace parts on a trial and error basis,
but I find that's what the dealership does anyways. I had a stalling
problem on this '85 Golf and the dealer changed out all 4 injectors,
main and transfer fuel pump, fuel filter and other bits and pieces.
Cost $1,200. But that didn't help at all. I finally tracked it down to
the Hall sender in the distributor. So I'd rather do the trial and
error parts change-out on my own labour with parts at 1/3 the cost.

 PS. Doing some more searching, this looks like the tool for removing
the bearing race from the hub:
http://www.jcwhitney.com/autoparts/Search?catalogId=10101&storeId=10101&sku=ZX81
2372&zmam=73771597&zmas=4&zmac=61&zmap=ZX812372


-cheers

On Apr 5, 5:33 am, "dave AKA vwdoc1" <vwdoc1nos...@pleasehotmail.com>
wrote:
> So the whomp noise is still in the front?
> Did you switch the front tires to the rear?
> The inner CV Joints might cause issues like yours.  You might want to check
> them out.

Jim Behning wrote:
>Good job on the bearing. I like to spin those tires to make sure they
>run true. I have not suffered it but I wonder if a tire can have a
>defect you can hear but not see. I remember nylon belted tires in the
>winter were mighty noisy for a few miles until they warmed up or
>evened out.
dave AKA vwdoc1 - 05 Apr 2009 22:52 GMT
Sounds like you did a great job then if it spins quietly and smoothly.
Yes that tool should work to take the race off of the hub.  ;-)

So did you have this noise before you disassembled the CV Joints?
Are all of the inner CV Joint bolts tight?
Could one of the driveshafts be slightly bent?
Maybe a bad brake disc.   I have seen many with rust at the outer and inner
rings that could cause a problem.
Also brake backing plates that cause noises as the discs touch them.

I sometimes place vehicles on jack stands and watch/listen to things as they
rotate.

Hi Dave and Jim,
 The new bearing spins quietly and smoothly. Nice, and no axial play
when rocking the tire.

 Re: tires, I've rotated the tires and the whomping sound and
sensation doesn't change. I brought the car back to Kal Tire and they
took it on a road test. The fellow  said the tires were okay, no
separated belts or other defects, and the problem is elsewhere,
something mechanical. So unlikely all 4 tires have the same defect.
The whomping is there whether the tires are cold or  warm.

 I have to bring the car in for the annual AirCare test as a
requirement to renew the insurance. The car goes on a dynanmo rig with
sensors stuck in the exhaust pipe. From the waiting room, I'm about 5
feet from the left front wheel, so will look for any out of round or
wobble condition. I looked last year but nothing was obvious.

 Looks like I'll change out the left inner CV joint. That was one I
had a problem with repacking and getting the balls and cage back in. I
was one cog out and the joint wouldn't rotate. I didn't have any load
on the joint, it was still in the assembly processes. I can't imagine
my hand pressure trying to turn it damaged anything then?

 Will update again when I get the left inner CV joint changed out.
It's the original with 262,000 kilometres on it. Dang, things don't
last these days eh? :)

 It may seem expensive to replace parts on a trial and error basis,
but I find that's what the dealership does anyways. I had a stalling
problem on this '85 Golf and the dealer changed out all 4 injectors,
main and transfer fuel pump, fuel filter and other bits and pieces.
Cost $1,200. But that didn't help at all. I finally tracked it down to
the Hall sender in the distributor. So I'd rather do the trial and
error parts change-out on my own labour with parts at 1/3 the cost.

 PS. Doing some more searching, this looks like the tool for removing
the bearing race from the hub:
http://www.jcwhitney.com/autoparts/Search?catalogId=10101&storeId=10101&sku=ZX81
2372&zmam=73771597&zmas=4&zmac=61&zmap=ZX812372

tonyw - 06 Apr 2009 04:26 GMT
Hi Dave,
  The whomp whomp and steering wheel wobble are more recent than the
CV joint job. The CV joint repair resulted from a torn outer boot. I
cleaned and re-lubricated the inner and outer CV joints while I was at
it.

 I'll check the inner CV bolts. As for the drive shafts, that's a
possibility though I'm not sure how it might have gotten bent. And
brakes are the other possibility. Going from least expensive to more
expensive, I'll swap in some old rotors, one side at a time and see
what happens. I'll update again.

thanks for following the saga,
-Tony

> Sounds like you did a great job then if it spins quietly and smoothly.
> Yes that tool should work to take the race off of the hub.  ;-)
[quoted text clipped - 8 lines]
> I sometimes place vehicles on jack stands and watch/listen to things as they
> rotate.
dave AKA vwdoc1 - 23 Mar 2009 21:22 GMT
CV joints are probably the problem.  Might be an inner one with dried or
contaminated grease since that is the one that usually gets neglected.
Might be a bent hub but the wheels should wobble when rotated.  It is easier
to see if the wheel is spinning fast.
Might be a defective brake rotor causing the brake pad to jump when it hits
a low/high spot.  It should be felt when rotating the wheel.

SO my vote is the inner CV joint.
Maybe you can take off that half-axle (driveshaft) and examine it more
closely.
If not the left side then check the right side too!

JMHO which is free and worth every cent!  lol
Signature

later,
(One out of many daves)

> Hi,
> An '85 Golf 8v, auto transmission. 262,000 kilometres. When
[quoted text clipped - 33 lines]
> joint.
> -Tony
Tony49122 - 24 Mar 2009 07:12 GMT
On Mar 23, 1:22 pm, "dave AKA vwdoc1" <vwdoc1nos...@pleasehotmail.com>
wrote:
> CV joints are probably the problem.  Might be an inner one with dried or
> contaminated grease since that is the one that usually gets neglected.
[quoted text clipped - 12 lines]
> later,
> (One out of many daves)

Hi Dave,
 Hmm, both inner cv joints are original with 262,000 km on them. I
did clean and regrease the left inner one when I replaced the left
outer. And replaced the boot. That was about 20,000 km ago.

 Regarding the brake rotor, the brake pedal doesn't oscillate so I
think I can eliminate the rotor. For wobble, I've had my wife drive at
me while I watched for up and down out-of-round in the tire and for
wobble in the wheel and tire tread. Nothing obvious.

 I'll check out prices on a rebuilt left side half shafts versus a
new inner cv. If not too different, I'll try a half shaft to eliminate
both the outer and inner cv joints at the same time.

-Tony

thanks.
SFC - 24 Mar 2009 18:42 GMT
Check the rims for dents. I once ran over a concrete block and had a small
dent on the inner side of the left rim which caused also a wobble on the
steering wheel.

SFC

On Mar 23, 1:22 pm, "dave AKA vwdoc1" <vwdoc1nos...@pleasehotmail.com>
wrote:
> CV joints are probably the problem. Might be an inner one with dried or
> contaminated grease since that is the one that usually gets neglected.
[quoted text clipped - 14 lines]
> later,
> (One out of many daves)

Hi Dave,
 Hmm, both inner cv joints are original with 262,000 km on them. I
did clean and regrease the left inner one when I replaced the left
outer. And replaced the boot. That was about 20,000 km ago.

 Regarding the brake rotor, the brake pedal doesn't oscillate so I
think I can eliminate the rotor. For wobble, I've had my wife drive at
me while I watched for up and down out-of-round in the tire and for
wobble in the wheel and tire tread. Nothing obvious.

 I'll check out prices on a rebuilt left side half shafts versus a
new inner cv. If not too different, I'll try a half shaft to eliminate
both the outer and inner cv joints at the same time.

-Tony

thanks.
631grant - 25 Mar 2009 20:22 GMT
Check Rock Auto for prices on complete half shafts.  I think you'll be
surprised.

On Mar 23, 1:22 pm, "dave AKA vwdoc1" <vwdoc1nos...@pleasehotmail.com>
wrote:
> CV joints are probably the problem. Might be an inner one with dried or
> contaminated grease since that is the one that usually gets neglected.
[quoted text clipped - 14 lines]
> later,
> (One out of many daves)

Hi Dave,
 Hmm, both inner cv joints are original with 262,000 km on them. I
did clean and regrease the left inner one when I replaced the left
outer. And replaced the boot. That was about 20,000 km ago.

 Regarding the brake rotor, the brake pedal doesn't oscillate so I
think I can eliminate the rotor. For wobble, I've had my wife drive at
me while I watched for up and down out-of-round in the tire and for
wobble in the wheel and tire tread. Nothing obvious.

 I'll check out prices on a rebuilt left side half shafts versus a
new inner cv. If not too different, I'll try a half shaft to eliminate
both the outer and inner cv joints at the same time.

-Tony

thanks.
 
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