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Car Forum / Volkswagen / Water Cooled Volkswagen Cars / June 2009

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95 cabrio start power problem

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SpiceCD - 24 Apr 2009 15:02 GMT
I have a 1995 vw cabrio, 5 speed manual transmission and I am having a
problem with the dash, car starting, bucking and stalling. I replaced
the negative battery cable about 2 weeks ago because the old one was
was badly corroded and my tach and speedometer would work
intermittently (when it doesn't work, the needles usually bounce and I
have replaced the cluster 2x's with no change). After the neg cable
change, the car seemed to start as if it had more power (but the prob
with the tach didn' t improve) but I noticed that about 1-2x's per
every 5 starts, the car wouldn't start (no dash lights, no click,
nothing) but when I turn the key again, the car would start as if
nothing happened. I have rechecked the battery cables and they are on
tight, with no corrosion. Over the past 3 days, I began to notice that
the car "bucks" when I am on the freeway going over 55 mph (I haven't
noticed this during street driving but I am constantly getting caught
at lights). It does this about 2-3x's a day and 2 days ago, the car
actually cut off at a light (but it started right back up). From a
visual inspection, I can see that the ground strap to the cylinder
head is badly corroded and the ground to the coil is just as bad. I am
going to replace these this weekend and have my ignition coil checked
but aside from that, is there anything else that I should check/test/
replace?

FYI...I have already changed the distributor cap, rotor, spark plugs
and wires about 2 months ago.
SpiceCD - 24 Apr 2009 17:17 GMT
Just an update. I decided to take the streets today (instead of the
freeway) and it bucked! But this time I heard "clicking" from inside
the dash. The car bucked several more times during the 45 minute trip
(it seems that the clicking and bucking is after the car has warmed up
for at least 20 minutes or more, and within a shorter time for freeway
trips) and I was able to narrow it down to the fuse/relay panel.
Relays 18  and a relay with a white cap (it sits right above the #19 &
#20 fuse) were very hot. I will check my Bentley manual when I get
home later today but if anyone knows what those 2 relays are, please
let me know.

TIA!!!!
dave AKA vwdoc1 - 25 Apr 2009 01:53 GMT
I vote ignition switch!

AND how many keys are hanging from it?

> Just an update. I decided to take the streets today (instead of the
> freeway) and it bucked! But this time I heard "clicking" from inside
[quoted text clipped - 8 lines]
>
> TIA!!!!
Mark - 25 Apr 2009 12:48 GMT
> I vote ignition switch!
>
> AND how many keys are hanging from it?

That sounds like a good guess.

Also, since the battery cable was so corroded, you need to check
something else.  There's a cable tray on under the positive terminal
that catches any run off from the battery and holds it on the main
wiring harness for the engine.  Dumb, dumb and dumber on VW's part.  The
acid eventually starts eating into the harness.  

Clean it out either with a commercial battery corrosion spray and rinse
it until it's all cleared out, or cheap out like I did and use a baking
soda and water solution to neutralize the acid and rinse it out very
well.  Inspect the wires for damage - mostly insulation eaten away.

I was lucky.  Only the outer covering had been damaged.  Taped it up and
it was good to go.  Hopefully that's all that ever happens, but since
you brought up the corrosion, thought it would be something to check...

Mark
'95 Jetta GLS (sold)
'08 Jetta SEL
SpiceCD - 28 Apr 2009 05:24 GMT
> In article <uatIl.27783$yr3.23...@nlpi068.nbdc.sbc.com>,
> vwdoc1nos...@pleasehotmail.com says...
[quoted text clipped - 23 lines]
> '95 Jetta GLS (sold)
> '08 Jetta SEL

I will check this out as well.
SpiceCD - 28 Apr 2009 05:23 GMT
On Apr 24, 5:53 pm, "dave AKA vwdoc1" <vwdoc1nos...@pleasehotmail.com>
wrote:
> I vote ignition switch!
>
> AND how many keys are hanging from it?

Lol! Well....There are a lot of keys hanging on my key chain (more
than 10 but at least 18+ keys). I have all of my house keys, a set of
keys for each of my cars and keys to my mom's property (but in my
defense, I had a bad habit of locking my keys in my house/car but
since there are a lot of them on my key chains, I notice right away if
I have them or not and the loud jingle is a dead giveaway). I will
check into the ignition switch (and leaving half of the keys off of
the keychain) this coming weekend and park the car until then.
Jim Behning - 29 Apr 2009 13:10 GMT
I have my VW key in the ignition and nothing else. My truck has the
ignition key, three house keys, a few padlock keys and some other
keys. Way too many keys but I have had that key set for years and the
truck for 20+. In any event for the VW one key is all I need to drive
it. I have that huge storage compartment by the gps power connector to
hold keys not required to drive car. i have emergency house keys in
the garage and in the barn if I were to forget the house keys on the
countertop. Much cheaper than wearing out the ignition switch. :-)

>On Apr 24, 5:53 pm, "dave AKA vwdoc1" <vwdoc1nos...@pleasehotmail.com>
>wrote:
[quoted text clipped - 10 lines]
>check into the ignition switch (and leaving half of the keys off of
>the keychain) this coming weekend and park the car until then.
SpiceCD - 05 May 2009 14:31 GMT
Well I took off all the extra keys and only have the cabrio key on the
chain and have noticed that the "no start" problem (no electrical
power at all) has went away. But the random bucking/stalling problem
is occuring more often but I have noticed a few things that I didn't
before:

Aside from the relay clicking (the relay in the #12 position, #167-
fuel pump? I have purchased a new one from the dealer and installed it
with no success) that I mentioned earlier, I've also noticed that
before the car stalls, the following things happen in this order;

the car begins to idle slower and slower
oil light flashes
car stalls
hard to start until 3-5 try
stepping on/letting up on gas pedal has no effect whatsoever

Are these the symptoms of a faulty fuel pump/filter or it's
connections?

I have checked all of the vacuum hoses (and have had to replace a
few), grounding wires, the wires under the battery tray and the wiring
in the engine compartment/under the dash and everything seems fine. I
have made sure that all connectors are firmly connected and have
checked the insulation on all the wires (the insulation on 1 wire to
the ignition coil is cracked, I have repaired it with electrical tape
until I have a chance to fix it properly) .

I am thinking faulty fuel pump (or possibly a connector to it?) or
clogged filter. I purchased the car in feb 06 used and the previous
owner neglected it. I have replaced the starter, alternator, belts,
ignition components (except the coil), battery, convertable top,
instrument cluster, relays, fuses, air/oil filters, etc but not the
fuel components.

How hard is it to replace the fuel pump?
SpiceCD - 05 May 2009 14:39 GMT
I forgot to mention that the oil had been changed about 5 months ago
and is still a light honey color (the transmission was replaced back
in sept 08 and had been back/forth to the shop where it sat for a few
months so I've been driving my back-up car). The coolant level is fine
and when I check the fluids when the car stalls, there are no tell
tell signs of a leak or bad compression (bubbly/foamy oil, engine
ticking, burning oil, smoke, etc).

One other thing that I did notice was that a week or so ago I did
smell gas coming from the engine but when I pulled over to check it, I
didn't see any leaks, spilled fuel and couldn't tell exactly where it
was coming from except for the engine compartment. I will check the
car out but may have to take it to the shop to see what is going on.

(I've tried to pull the codes but the only one that comes up is 4444
so the problem doesn't seem to be emission related).
Jim Behning - 06 May 2009 02:32 GMT
>Well I took off all the extra keys and only have the cabrio key on the
>chain and have noticed that the "no start" problem (no electrical
[quoted text clipped - 32 lines]
>
>How hard is it to replace the fuel pump?

Some folks have had good luck reseating connections and loosening and
tightening grounds. I have seen comments about the need to replace the
ignition switch. Relay clicking might suggest you have problems wit
the igntion switch.

Hard to start usually suggests leaking injectors. Off the car cleaning
or at least Techcron for a few tanks may help.
dave AKA vwdoc1 - 06 May 2009 05:10 GMT
Hmmm
Then I would suspect the ign switch being faulty.
If you ever take one apart you will notice that the springs inside holding
the contacts to one another weaken due to heat.  I have even "rebuilt" an
ign switch by cleaning up the contacts and replacing the springs.  This
switch actually worked longer than an aftermarket switch that I purchased.
lol

You can purchase a good ign switch and just plug the harness to it and test
out the stalling problem.  Of course you will still need the key to unlock
the steering wheel!

Just a suggestion!
Signature

later,
(One out of many daves)

> Well I took off all the extra keys and only have the cabrio key on the
> chain and have noticed that the "no start" problem (no electrical
[quoted text clipped - 32 lines]
>
> How hard is it to replace the fuel pump?
SpiceCD - 01 Jun 2009 13:19 GMT
I just wanted to provide a quick update.

There are actually 4 separate issues going on with my Cabrio:

The ignition switch was faulty which is why the dash lights, battery,
oil, seat belt, ect would either not light or would die out as I
turned the key (You were dead on Mark!)
The relay #109 was faulty which is why the car would randomly buck and
die out slowly. Also, it was the reason why I  couldn' t pull any
trouble codes and the car would die on me when I tried. Once I
replaced it, I haven' had any other problems with bucking/stallig and
the car drives perfectly.
The oil leak was from the rear of the oil pan gasket.
And lastly, the instrument cluster is faulty. I plugged in a cluster
that was borrowed from another car and I it worked fine.

Thanks everyone for your help!
dave AKA vwdoc1 - 02 Jun 2009 01:40 GMT
Congrats to locating the problems.
And thanks for the update!

>I just wanted to provide a quick update.
>
[quoted text clipped - 13 lines]
>
> Thanks everyone for your help!
Doug Slater - 28 Jun 2009 20:57 GMT
Troublesome car you've got there!

This information proved useful in diagnosing a faulty switch in my 95
Jetta. Thanks for posting back your final solutions.
 
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