Re: BMW Clutch Issue
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Re: BMW Clutch Issue
| Dave Plowman (News) | 16 Jun 2007 17:19 |
> Starting around 220,000 miles, the clutch began sticking closed. That > is, I'd put my foot down, the pedal would stick to the ground, and the > clutch would remain engaged. I could pull the pedal up and pump it down > a couple times and the clutch would open properly again. It started > happening now and then, and then more and more often.
> I replaced the plunger on the clutch master cylinder, which was leaking, > on the suspicion the seal in it was bad. Didn't fix anything. Took it > to a respected BMW indy mechanic around here, who swore I did it wrong > and replaced the plunger again. Didn't fix anything. Replaced the > whole master cylinder. Didn't do anything. Changed the fluid and > replaced the slave cylinder. Still no go. If it pumps up it can only really be hydraulic related. If you've fitted a new slave cylinder I'd guess the master cylinder needs replacing - not just new seals. Also bleeding these can be difficult - best to use a pressure bleeder, or unbolt the slave cylinder, clamp the piston, and raise it above the master (if the pipe allows)
One other thought - does the pedal sink to the floor after time if the car is just parked up and not started? If so it's got to be hydraulics. If it is fine on this test it's just possible run out on the withdrawal bearing or the clutch parts this bears on etc is upsetting the correct clearance - but that's a long shot, and should be pretty obvious by looking.
 Signature *Arkansas State Motto: Don't Ask, Don't Tell, Don't Laugh.
Dave Plowman dave@davenoise.co.uk London SW To e-mail, change noise into sound.
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| Scott Dorsey | 15 Jun 2007 01:56 |
1986 BMW 535i. I bought it a few years ago with a bad transmission and only 120k miles, and a friend of mine dropped an '83 junkyard transmission into it and a new clutch. It's been running well, and I have slowly been cleaning various things on it up.
Starting around 220,000 miles, the clutch began sticking closed. That is, I'd put my foot down, the pedal would stick to the ground, and the clutch would remain engaged. I could pull the pedal up and pump it down a couple times and the clutch would open properly again. It started happening now and then, and then more and more often.
I replaced the plunger on the clutch master cylinder, which was leaking, on the suspicion the seal in it was bad. Didn't fix anything. Took it to a respected BMW indy mechanic around here, who swore I did it wrong and replaced the plunger again. Didn't fix anything. Replaced the whole master cylinder. Didn't do anything. Changed the fluid and replaced the slave cylinder. Still no go.
Now, I am assuming that there is no possibility of the line between the two cylinders being an issue, and no backflow valve anywhere in the system. Is this correct?
Recently it got worse, and I took it in to him again. At this point, we figure it has to be something inside the transmission. He drops it, and replaces everything that looks even a bit suspicious, namely the throwout bearing release lever, the lever pin, the clutch release bearing, and the shift bushings. Everything else looks clean, though neither one of us could see how any one of these would cause the problem.
Putting the thing back together, the problem is now actually worse, since the friction point is closer to the floor than it was before. The car is now doing it almost all the time, making it impossible to drive except on the highway.
Help! Anybody have any suggestions about what could be causing this issue? --scott
 Signature "C'est un Nagra. C'est suisse, et tres, tres precis."
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