On Sun, 28 Jan 2007 23:06:09 -0500, in rec.autos.makers.vw.watercooled (message <D8qdnRx5Gp5Y7CDYnZ2dnUVZ_vupnZ2d@comcast.com>), William J. Leary Jr. <Bill_Leary@msn.com> wrote:
> This warning thing has occasionlly occurred since I got the car (late > last year) after a high speed (4000RPM+) extended (five or more > miles) run. And it often happened when the oil was over a quart low. > It's now happening more often, with no dramatic driving, and with the > oil full. All it actually seems to take is for the engine to reach > normal operating temperature. I had two experiences on an 8v some years ago that might be of relevance to you.
First, the wiring in the engine compartment generally was breaking down. The car was over 10 years old at the time, and the insulation on wires tended to be brittle. Moreover, with the combination of road crap and heat under the hood, wires were themselves somewhat corroded, which meant that their impedence could be higher than expected. Among other symptoms, I had a persistent but intermittent oil-pressure warning happen.
On top of all of this, it turned out that I had a failing seal on the oil cooler. I ended up writing off the car when the oil pressure warning came on, and I pulled over in my usual way to make sure it wasn't just some stupid electrical connection. It was not: there was oil _everywhere_ under the hood. It was dark night, it was winter, and a snow storm was coming up. I abandoned the car, and had it towed to the wrecker the next day, since I had nowhere to work on it anyway. Oddly, my father happened to be there when it came in (yes, I come from a line of car geeks), and had a look at it. He concluded it was leaking at the oil cooler. All he had to do was take the cooler off the engine body, replace the O-ring, and put it back on. He drove that car for several more years.
As I say, that was an 8v with the "doughnut" oil cooler between the oil filter flange and the engine proper. But it might be worth considering.
Good luck, A
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